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Effect of closed-loop controlled resonance based mechanism to start free piston engine generator: Simulation and test results

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  • Jia, Boru
  • Zuo, Zhengxing
  • Feng, Huihua
  • Tian, Guohong
  • Smallbone, Andrew
  • Roskilly, A.P.

Abstract

Two general methods to start the engine are investigated by the linear electric machine operating as a linear motor and identified one for a specific FPEG prototype configuration. Based on that, a novel method to start the engine by mechanical resonance is proposed. Both simulation and test results are presented, and the numerical model is successfully validated. The results show that with a fixed motor force of 110N, within 0.5s, the maximum in-cylinder pressure could reach 13bar, indicating that the engine is ready for ignition. Further investigation on the engine performance with the closed-loop control strategy is carried out. The results demonstrate that it is feasible to start the FPEG with mechanical resonance with a closed-loop controlled electric linear machine that applies a proper constant motor force in the direction of the natural bouncing motion. With different starting motor force, the top dead centre (TDC) value for both cylinder is different during the first few running cycles, but the difference reduces and tends to be zero during the stable resonance state. There is not any significant difference observed on the engine frequency and piston profile during combustion process.

Suggested Citation

  • Jia, Boru & Zuo, Zhengxing & Feng, Huihua & Tian, Guohong & Smallbone, Andrew & Roskilly, A.P., 2016. "Effect of closed-loop controlled resonance based mechanism to start free piston engine generator: Simulation and test results," Applied Energy, Elsevier, vol. 164(C), pages 532-539.
    • Handle: RePEc:eee:appene:v:164:y:2016:i:c:p:532-539
    DOI: 10.1016/j.apenergy.2015.11.105
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    References listed on IDEAS

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    1. Jia, Boru & Tian, Guohong & Feng, Huihua & Zuo, Zhengxing & Roskilly, A.P., 2015. "An experimental investigation into the starting process of free-piston engine generator," Applied Energy, Elsevier, vol. 157(C), pages 798-804.
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    5. Jia, Boru & Smallbone, Andrew & Feng, Huihua & Tian, Guohong & Zuo, Zhengxing & Roskilly, A.P., 2016. "A fast response free-piston engine generator numerical model for control applications," Applied Energy, Elsevier, vol. 162(C), pages 321-329.
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    Cited by:

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    3. Jia, Boru & Smallbone, Andrew & Mikalsen, Rikard & Feng, Huihua & Zuo, Zhengxing & Roskilly, Anthony Paul, 2017. "Disturbance analysis of a free-piston engine generator using a validated fast-response numerical model," Applied Energy, Elsevier, vol. 185(P1), pages 440-451.
    4. Zhang, Zhiyuan & Feng, Huihua & Jia, Boru & Zuo, Zhengxing & Yan, Xiaodong & Smallbone, Andrew & Roskilly, Anthony Paul, 2022. "Identification and analysis on the variation sources of a dual-cylinder free piston engine generator and their influence on system operating characteristics," Energy, Elsevier, vol. 242(C).
    5. Zhang, Chen & Sun, Zongxuan, 2016. "Using variable piston trajectory to reduce engine-out emissions," Applied Energy, Elsevier, vol. 170(C), pages 403-414.
    6. Boru Jia & Andrew Smallbone & Rikard Mikalsen & K.V. Shivaprasad & Sumit Roy & Anthony Paul Roskilly, 2019. "Performance Analysis of a Flexi-Fuel Turbine-Combined Free-Piston Engine Generator," Energies, MDPI, vol. 12(14), pages 1-22, July.
    7. Mitsuhide Sato & Takumi Goto & Jianping Zheng & Shoma Irie, 2020. "Resonant Combustion Start Considering Potential Energy of Free-Piston Engine Generator," Energies, MDPI, vol. 13(21), pages 1-17, November.
    8. Jia, Boru & Mikalsen, Rikard & Smallbone, Andrew & Zuo, Zhengxing & Feng, Huihua & Roskilly, Anthony Paul, 2016. "Piston motion control of a free-piston engine generator: A new approach using cascade control," Applied Energy, Elsevier, vol. 179(C), pages 1166-1175.
    9. Xuezhen Wang & Feixue Chen & Renfeng Zhu & Guilin Yang & Chi Zhang, 2018. "A Review of the Design and Control of Free-Piston Linear Generator," Energies, MDPI, vol. 11(8), pages 1-21, August.
    10. Wang, Yaodong & Chen, Lin & Jia, Boru & Roskilly, Anthony Paul, 2017. "Experimental study of the operation characteristics of an air-driven free-piston linear expander," Applied Energy, Elsevier, vol. 195(C), pages 93-99.
    11. Boru Jia & Zhengxing Zuo & Andrew Smallbone & Huihua Feng & Anthony Paul Roskilly, 2017. "A Decoupled Design Parameter Analysis for Free-Piston Engine Generators," Energies, MDPI, vol. 10(4), pages 1-14, April.
    12. Fukang Ma & Shuanlu Zhang & Zhenfeng Zhao & Yifang Wang, 2021. "Research on the Operating Characteristics of Hydraulic Free-Piston Engines: A Systematic Review and Meta-Analysis," Energies, MDPI, vol. 14(12), pages 1-23, June.
    13. Zhang, Shuanlu & Zhao, Zhenfeng & Zhao, Changlu & Zhang, Fujun & Wang, Shan, 2016. "Experimental study of hydraulic electronic unit injector in a hydraulic free piston engine," Applied Energy, Elsevier, vol. 179(C), pages 888-898.
    14. Guo, Chendong & Zuo, Zhengxing & Feng, Huihua & Jia, Boru & Roskilly, Tony, 2020. "Review of recent advances of free-piston internal combustion engine linear generator," Applied Energy, Elsevier, vol. 269(C).
    15. Sangram Kishore Nanda & Boru Jia & Andrew Smallbone & Anthony Paul Roskilly, 2017. "Development of a Diesel Engine Thermal Overload Monitoring System with Applications and Test Results," Energies, MDPI, vol. 10(7), pages 1-13, June.
    16. Yuxi Miao & Zhengxing Zuo & Huihua Feng & Chendong Guo & Yu Song & Boru Jia & Yuyao Guo, 2016. "Research on the Combustion Characteristics of a Free-Piston Gasoline Engine Linear Generator during the Stable Generating Process," Energies, MDPI, vol. 9(8), pages 1-19, August.
    17. Ziwei Zhang & Huihua Feng & Zhengxing Zuo, 2020. "Numerical Investigation of a Free-Piston Hydrogen-Gasoline Engine Linear Generator," Energies, MDPI, vol. 13(18), pages 1-16, September.
    18. Hou, Xiaochen & Zhang, Hongguang & Yu, Fei & Liu, Hongda & Yang, Fubin & Xu, Yonghong & Tian, Yaming & Li, Gaosheng, 2017. "Free piston expander-linear generator used for organic Rankine cycle waste heat recovery system," Applied Energy, Elsevier, vol. 208(C), pages 1297-1307.

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