IDEAS home Printed from https://ideas.repec.org/p/ant/wpaper/2020003.html
   My bibliography  Save this paper

Solving the joint order batching and picker routing problem, as a clustered vehicle routing problem

Author

Listed:
  • AERTS, Babiche
  • CORNELISSENS, Trijntje
  • SÖRENSEN, Kenneth

Abstract

?The Joint Order Batching and Picker Routing Problem (JOBPRP) is a very promising approach to minimize the order picking travel distance in a picker-to-parts warehouse environment. We show that this JOBPRP can be modelled as a clustered vehicle routing problem (CluVRP) by replacing vehicles by batches, clusters by orders and customers by pick locations. To solve this cluster-based model of the JOBPRP,we implement a two-level Variable Neighborhood Search (2level-VNS) meta-heuristic as used earlier for the CluVRP, and study which adaptations are required to perform e ciently in a warehouse environment. Additionally, we test if the Hausdor? distance used for the CluVRP can serve as a valid clustering criterion for order batching. We implement the Hausdor? distance in two di?erent ways in our batching heuristic, and compare the performance with the cumulative minimal aisles visited-criterion, known as a well-performing batching metric in rectangular warehouses with parallel aisles. Finally, we show that the CluVRP model solved by the 2level-VNS approach performs well compared to state-of-the-art algorithms for the OBP in single-block warehouses. Only a multi-start VNS approach published recently obtains slightly be?er solutions. Concerning the Hausdor? distance, we must conclude that in most experiments the minimum-aisles criterion retains a be?er ?t in this warehouse context.

Suggested Citation

  • AERTS, Babiche & CORNELISSENS, Trijntje & SÖRENSEN, Kenneth, 2020. "Solving the joint order batching and picker routing problem, as a clustered vehicle routing problem," Working Papers 2020003, University of Antwerp, Faculty of Business and Economics.
  • Handle: RePEc:ant:wpaper:2020003
    as

    Download full text from publisher

    File URL: https://repository.uantwerpen.be/docstore/d:irua:477
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Henn, Sebastian & Wäscher, Gerhard, 2012. "Tabu search heuristics for the order batching problem in manual order picking systems," European Journal of Operational Research, Elsevier, vol. 222(3), pages 484-494.
    2. Cambazard, Hadrien & Catusse, Nicolas, 2018. "Fixed-parameter algorithms for rectilinear Steiner tree and rectilinear traveling salesman problem in the plane," European Journal of Operational Research, Elsevier, vol. 270(2), pages 419-429.
    3. Valle, Cristiano Arbex & Beasley, John E. & da Cunha, Alexandre Salles, 2017. "Optimally solving the joint order batching and picker routing problem," European Journal of Operational Research, Elsevier, vol. 262(3), pages 817-834.
    4. de Koster, Rene & Le-Duc, Tho & Roodbergen, Kees Jan, 2007. "Design and control of warehouse order picking: A literature review," European Journal of Operational Research, Elsevier, vol. 182(2), pages 481-501, October.
    5. H. Donald Ratliff & Arnon S. Rosenthal, 1983. "Order-Picking in a Rectangular Warehouse: A Solvable Case of the Traveling Salesman Problem," Operations Research, INFORMS, vol. 31(3), pages 507-521, June.
    6. A. Scholz & G. Wäscher, 2017. "Order Batching and Picker Routing in manual order picking systems: the benefits of integrated routing," Central European Journal of Operations Research, Springer;Slovak Society for Operations Research;Hungarian Operational Research Society;Czech Society for Operations Research;Österr. Gesellschaft für Operations Research (ÖGOR);Slovenian Society Informatika - Section for Operational Research;Croatian Operational Research Society, vol. 25(2), pages 491-520, June.
    7. Briant, Olivier & Cambazard, Hadrien & Cattaruzza, Diego & Catusse, Nicolas & Ladier, Anne-Laure & Ogier, Maxime, 2020. "An efficient and general approach for the joint order batching and picker routing problem," European Journal of Operational Research, Elsevier, vol. 285(2), pages 497-512.
    8. Gibson, David R. & Sharp, Gunter P., 1992. "Order batching procedures," European Journal of Operational Research, Elsevier, vol. 58(1), pages 57-67, April.
    9. Hintsch, Timo & Irnich, Stefan, 2020. "Exact solution of the soft-clustered vehicle-routing problem," European Journal of Operational Research, Elsevier, vol. 280(1), pages 164-178.
    10. Yu, Mengfei & de Koster, René B.M., 2009. "The impact of order batching and picking area zoning on order picking system performance," European Journal of Operational Research, Elsevier, vol. 198(2), pages 480-490, October.
    11. Maria Albareda-Sambola & Antonio Alonso-Ayuso & Elisenda Molina & Clara Simón De Blas, 2009. "Variable Neighborhood Search For Order Batching In A Warehouse," Asia-Pacific Journal of Operational Research (APJOR), World Scientific Publishing Co. Pte. Ltd., vol. 26(05), pages 655-683.
    12. van Gils, Teun & Ramaekers, Katrien & Braekers, Kris & Depaire, Benoît & Caris, An, 2018. "Increasing order picking efficiency by integrating storage, batching, zone picking, and routing policy decisions," International Journal of Production Economics, Elsevier, vol. 197(C), pages 243-261.
    13. DEFRYN, Christof & SÖRENSEN, Kenneth, 2015. "A two-level variable neighbourhood search for the Euclidean clustered vehicle routing problem," Working Papers 2015002, University of Antwerp, Faculty of Business and Economics.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Pardo, Eduardo G. & Gil-Borrás, Sergio & Alonso-Ayuso, Antonio & Duarte, Abraham, 2024. "Order batching problems: Taxonomy and literature review," European Journal of Operational Research, Elsevier, vol. 313(1), pages 1-24.
    2. Çağla Cergibozan & A. Serdar Tasan, 2019. "Order batching operations: an overview of classification, solution techniques, and future research," Journal of Intelligent Manufacturing, Springer, vol. 30(1), pages 335-349, January.
    3. Arbex Valle, Cristiano & Beasley, John E, 2020. "Order batching using an approximation for the distance travelled by pickers," European Journal of Operational Research, Elsevier, vol. 284(2), pages 460-484.
    4. Mustapha Haouassi & Yannick Kergosien & Jorge E. Mendoza & Louis-Martin Rousseau, 2022. "The integrated orderline batching, batch scheduling, and picker routing problem with multiple pickers: the benefits of splitting customer orders," Flexible Services and Manufacturing Journal, Springer, vol. 34(3), pages 614-645, September.
    5. Boysen, Nils & de Koster, René & Weidinger, Felix, 2019. "Warehousing in the e-commerce era: A survey," European Journal of Operational Research, Elsevier, vol. 277(2), pages 396-411.
    6. Yang, Peng & Zhao, Zhijie & Guo, Huijie, 2020. "Order batch picking optimization under different storage scenarios for e-commerce warehouses," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 136(C).
    7. Ardjmand, Ehsan & Shakeri, Heman & Singh, Manjeet & Sanei Bajgiran, Omid, 2018. "Minimizing order picking makespan with multiple pickers in a wave picking warehouse," International Journal of Production Economics, Elsevier, vol. 206(C), pages 169-183.
    8. Briant, Olivier & Cambazard, Hadrien & Cattaruzza, Diego & Catusse, Nicolas & Ladier, Anne-Laure & Ogier, Maxime, 2020. "An efficient and general approach for the joint order batching and picker routing problem," European Journal of Operational Research, Elsevier, vol. 285(2), pages 497-512.
    9. Wagner, Stefan & Mönch, Lars, 2023. "A variable neighborhood search approach to solve the order batching problem with heterogeneous pick devices," European Journal of Operational Research, Elsevier, vol. 304(2), pages 461-475.
    10. van Gils, Teun & Ramaekers, Katrien & Caris, An & de Koster, René B.M., 2018. "Designing efficient order picking systems by combining planning problems: State-of-the-art classification and review," European Journal of Operational Research, Elsevier, vol. 267(1), pages 1-15.
    11. Anderson Rogério Faia Pinto & Marcelo Seido Nagano, 2020. "Genetic algorithms applied to integration and optimization of billing and picking processes," Journal of Intelligent Manufacturing, Springer, vol. 31(3), pages 641-659, March.
    12. Sergio Gil-Borrás & Eduardo G. Pardo & Antonio Alonso-Ayuso & Abraham Duarte, 2020. "GRASP with Variable Neighborhood Descent for the online order batching problem," Journal of Global Optimization, Springer, vol. 78(2), pages 295-325, October.
    13. A. Scholz & G. Wäscher, 2017. "Order Batching and Picker Routing in manual order picking systems: the benefits of integrated routing," Central European Journal of Operations Research, Springer;Slovak Society for Operations Research;Hungarian Operational Research Society;Czech Society for Operations Research;Österr. Gesellschaft für Operations Research (ÖGOR);Slovenian Society Informatika - Section for Operational Research;Croatian Operational Research Society, vol. 25(2), pages 491-520, June.
    14. Silva, Allyson & Coelho, Leandro C. & Darvish, Maryam & Renaud, Jacques, 2020. "Integrating storage location and order picking problems in warehouse planning," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 140(C).
    15. Sören Koch & Gerhard Wäscher, 2016. "A grouping genetic algorithm for the Order Batching Problem in distribution warehouses," Journal of Business Economics, Springer, vol. 86(1), pages 131-153, January.
    16. Çelik, Melih & Archetti, Claudia & Süral, Haldun, 2022. "Inventory routing in a warehouse: The storage replenishment routing problem," European Journal of Operational Research, Elsevier, vol. 301(3), pages 1117-1132.
    17. Sandra Hahn & André Scholz, 2017. "Order Picking in Narrow-Aisle Warehouses: A Fast Approach to Minimize Waiting Times," FEMM Working Papers 170006, Otto-von-Guericke University Magdeburg, Faculty of Economics and Management.
    18. Valle, Cristiano Arbex & Beasley, John E. & da Cunha, Alexandre Salles, 2017. "Optimally solving the joint order batching and picker routing problem," European Journal of Operational Research, Elsevier, vol. 262(3), pages 817-834.
    19. Giannikas, Vaggelis & Lu, Wenrong & Robertson, Brian & McFarlane, Duncan, 2017. "An interventionist strategy for warehouse order picking: Evidence from two case studies," International Journal of Production Economics, Elsevier, vol. 189(C), pages 63-76.
    20. Fangyu Chen & Yongchang Wei & Hongwei Wang, 2018. "A heuristic based batching and assigning method for online customer orders," Flexible Services and Manufacturing Journal, Springer, vol. 30(4), pages 640-685, December.

    More about this item

    NEP fields

    This paper has been announced in the following NEP Reports:

    Statistics

    Access and download statistics

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:ant:wpaper:2020003. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Joeri Nys (email available below). General contact details of provider: https://edirc.repec.org/data/ftufsbe.html .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.