IDEAS home Printed from https://ideas.repec.org/a/wut/journl/v1y2019p37-60id1401.html
   My bibliography  Save this article

A one-pass heuristic for nesting problems

Author

Listed:
  • Igor Kierkosz
  • Maciej Łuczak

Abstract

A two-dimensional cutting (packing) problem with items of irregular shape and rectangular sheets is studied. Three types of problems are considered: single-sheet problems without restrictions on the number of elements, single-sheet problems with restrictions on the number of elements, and cutting stock problems (restricted number of items and unrestricted number of sheets). The aim of the optimization is to maximize the total area of the elements cut from a single plate or to minimize the number of sheets used in cutting. A one-pass algorithm is proposed which uses the popular concept of a no-fit polygon (NFP). The decision on whether an item is cut from a sheet in a given step depends on the value of a fitting function. The fitting function depends on the change in the NFP of individual items. We test eight different criteria for the evaluation of partial solutions. On the basis of numerical experiments, the algorithm that generates the best solution for each of the considered problem types is selected. The calculation results for these algorithms are compared with results obtained by other authors.

Suggested Citation

  • Igor Kierkosz & Maciej Łuczak, 2019. "A one-pass heuristic for nesting problems," Operations Research and Decisions, Wroclaw University of Science and Technology, Faculty of Management, vol. 29(1), pages 37-60.
    • Handle: RePEc:wut:journl:v:1:y:2019:p:37-60:id:1401
    DOI: 10.37190/ord190103
    as

    Download full text from publisher

    File URL: https://ord.pwr.edu.pl/assets/papers_archive/1401%20-%20published.pdf
    Download Restriction: no
    File URL: https://libkey.io/10.37190/ord190103?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    References listed on IDEAS

    as
    1. Aline A.S. Leao & Franklina M.B. Toledo & José Fernando Oliveira & Maria Antónia Carravilla, 2016. "A semi-continuous MIP model for the irregular strip packing problem," International Journal of Production Research, Taylor & Francis Journals, vol. 54(3), pages 712-721, February.
    2. H. Terashima-Marín & P. Ross & C. Farías-Zárate & E. López-Camacho & M. Valenzuela-Rendón, 2010. "Generalized hyper-heuristics for solving 2D Regular and Irregular Packing Problems," Annals of Operations Research, Springer, vol. 179(1), pages 369-392, September.
    3. Cherri, Luiz H. & Mundim, Leandro R. & Andretta, Marina & Toledo, Franklina M.B. & Oliveira, José F. & Carravilla, Maria Antónia, 2016. "Robust mixed-integer linear programming models for the irregular strip packing problem," European Journal of Operational Research, Elsevier, vol. 253(3), pages 570-583.
    4. Hadjiconstantinou, Eleni & Iori, Manuel, 2007. "A hybrid genetic algorithm for the two-dimensional single large object placement problem," European Journal of Operational Research, Elsevier, vol. 183(3), pages 1150-1166, December.
    5. Wascher, Gerhard & Hau[ss]ner, Heike & Schumann, Holger, 2007. "An improved typology of cutting and packing problems," European Journal of Operational Research, Elsevier, vol. 183(3), pages 1109-1130, December.
    6. J. Bennell & G. Scheithauer & Y. Stoyan & T. Romanova, 2010. "Tools of mathematical modeling of arbitrary object packing problems," Annals of Operations Research, Springer, vol. 179(1), pages 343-368, September.
    7. Eunice López-Camacho & Gabriela Ochoa & Hugo Terashima-Marín & Edmund Burke, 2013. "An effective heuristic for the two-dimensional irregular bin packing problem," Annals of Operations Research, Springer, vol. 206(1), pages 241-264, July.
    8. P. C. Gilmore & R. E. Gomory, 1966. "The Theory and Computation of Knapsack Functions," Operations Research, INFORMS, vol. 14(6), pages 1045-1074, December.
    9. Abeysooriya, Ranga P. & Bennell, Julia A. & Martinez-Sykora, Antonio, 2018. "Jostle heuristics for the 2D-irregular shapes bin packing problems with free rotation," International Journal of Production Economics, Elsevier, vol. 195(C), pages 12-26.
    10. Igor Kierkosz & Maciej Luczak, 2014. "A hybrid evolutionary algorithm for the two-dimensional packing problem," Central European Journal of Operations Research, Springer;Slovak Society for Operations Research;Hungarian Operational Research Society;Czech Society for Operations Research;Österr. Gesellschaft für Operations Research (ÖGOR);Slovenian Society Informatika - Section for Operational Research;Croatian Operational Research Society, vol. 22(4), pages 729-753, December.
    11. Hadjiconstantinou, Eleni & Christofides, Nicos, 1995. "An exact algorithm for general, orthogonal, two-dimensional knapsack problems," European Journal of Operational Research, Elsevier, vol. 83(1), pages 39-56, May.
    12. Toledo, Franklina M.B. & Carravilla, Maria Antónia & Ribeiro, Cristina & Oliveira, José F. & Gomes, A. Miguel, 2013. "The Dotted-Board Model: A new MIP model for nesting irregular shapes," International Journal of Production Economics, Elsevier, vol. 145(2), pages 478-487.
    13. Alvarez-Valdes, R. & Martinez, A. & Tamarit, J.M., 2013. "A branch & bound algorithm for cutting and packing irregularly shaped pieces," International Journal of Production Economics, Elsevier, vol. 145(2), pages 463-477.
    14. Leandro R. Mundim & Marina Andretta & Maria Antónia Carravilla & José Fernando Oliveira, 2018. "A general heuristic for two-dimensional nesting problems with limited-size containers," International Journal of Production Research, Taylor & Francis Journals, vol. 56(1-2), pages 709-732, January.
    15. Martinez-Sykora, A. & Alvarez-Valdes, R. & Bennell, J.A. & Ruiz, R. & Tamarit, J.M., 2017. "Matheuristics for the irregular bin packing problem with free rotations," European Journal of Operational Research, Elsevier, vol. 258(2), pages 440-455.
    16. Donald Jones, 2014. "A fully general, exact algorithm for nesting irregular shapes," Journal of Global Optimization, Springer, vol. 59(2), pages 367-404, July.
    17. Alvarez-Valdes, R. & Parreno, F. & Tamarit, J.M., 2007. "A tabu search algorithm for a two-dimensional non-guillotine cutting problem," European Journal of Operational Research, Elsevier, vol. 183(3), pages 1167-1182, December.
    18. Clautiaux, Francois & Carlier, Jacques & Moukrim, Aziz, 2007. "A new exact method for the two-dimensional orthogonal packing problem," European Journal of Operational Research, Elsevier, vol. 183(3), pages 1196-1211, December.
    19. Gomes, A. Miguel & Oliveira, Jose F., 2006. "Solving Irregular Strip Packing problems by hybridising simulated annealing and linear programming," European Journal of Operational Research, Elsevier, vol. 171(3), pages 811-829, June.
    20. J. E. Beasley, 1985. "An Exact Two-Dimensional Non-Guillotine Cutting Tree Search Procedure," Operations Research, INFORMS, vol. 33(1), pages 49-64, February.
    21. X Song & J A Bennell, 2014. "Column generation and sequential heuristic procedure for solving an irregular shape cutting stock problem," Journal of the Operational Research Society, Palgrave Macmillan;The OR Society, vol. 65(7), pages 1037-1052, July.
    22. Elkeran, Ahmed, 2013. "A new approach for sheet nesting problem using guided cuckoo search and pairwise clustering," European Journal of Operational Research, Elsevier, vol. 231(3), pages 757-769.
    23. Bennell, Julia A. & Oliveira, Jose F., 2008. "The geometry of nesting problems: A tutorial," European Journal of Operational Research, Elsevier, vol. 184(2), pages 397-415, January.
    24. Leung, T. W. & Chan, Chi Kin & Troutt, Marvin D., 2003. "Application of a mixed simulated annealing-genetic algorithm heuristic for the two-dimensional orthogonal packing problem," European Journal of Operational Research, Elsevier, vol. 145(3), pages 530-542, March.
    25. Burke, E.K. & Hellier, R.S.R. & Kendall, G. & Whitwell, G., 2007. "Complete and robust no-fit polygon generation for the irregular stock cutting problem," European Journal of Operational Research, Elsevier, vol. 179(1), pages 27-49, May.
    26. Gomes, A. Miguel & Oliveira, Jose F., 2002. "A 2-exchange heuristic for nesting problems," European Journal of Operational Research, Elsevier, vol. 141(2), pages 359-370, September.
    27. Julia A. Bennell & Kathryn A. Dowsland, 2001. "Hybridising Tabu Search with Optimisation Techniques for Irregular Stock Cutting," Management Science, INFORMS, vol. 47(8), pages 1160-1172, August.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Leao, Aline A.S. & Toledo, Franklina M.B. & Oliveira, José Fernando & Carravilla, Maria Antónia & Alvarez-Valdés, Ramón, 2020. "Irregular packing problems: A review of mathematical models," European Journal of Operational Research, Elsevier, vol. 282(3), pages 803-822.
    2. Sato, André Kubagawa & Martins, Thiago Castro & Gomes, Antonio Miguel & Tsuzuki, Marcos Sales Guerra, 2019. "Raster penetration map applied to the irregular packing problem," European Journal of Operational Research, Elsevier, vol. 279(2), pages 657-671.
    3. Lastra-Díaz, Juan J. & Ortuño, M. Teresa, 2024. "Mixed-integer programming models for irregular strip packing based on vertical slices and feasibility cuts," European Journal of Operational Research, Elsevier, vol. 313(1), pages 69-91.
    4. Miguel Santoro & Felipe Lemos, 2015. "Irregular packing: MILP model based on a polygonal enclosure," Annals of Operations Research, Springer, vol. 235(1), pages 693-707, December.
    5. Cherri, Luiz Henrique & Carravilla, Maria Antónia & Ribeiro, Cristina & Toledo, Franklina Maria Bragion, 2019. "Optimality in nesting problems: New constraint programming models and a new global constraint for non-overlap," Operations Research Perspectives, Elsevier, vol. 6(C).
    6. Bennell, J.A. & Cabo, M. & Martínez-Sykora, A., 2018. "A beam search approach to solve the convex irregular bin packing problem with guillotine guts," European Journal of Operational Research, Elsevier, vol. 270(1), pages 89-102.
    7. Iori, Manuel & de Lima, Vinícius L. & Martello, Silvano & Miyazawa, Flávio K. & Monaci, Michele, 2021. "Exact solution techniques for two-dimensional cutting and packing," European Journal of Operational Research, Elsevier, vol. 289(2), pages 399-415.
    8. Demiröz, Barış Evrim & Altınel, İ. Kuban & Akarun, Lale, 2019. "Rectangle blanket problem: Binary integer linear programming formulation and solution algorithms," European Journal of Operational Research, Elsevier, vol. 277(1), pages 62-83.
    9. Igor Kierkosz & Maciej Luczak, 2014. "A hybrid evolutionary algorithm for the two-dimensional packing problem," Central European Journal of Operations Research, Springer;Slovak Society for Operations Research;Hungarian Operational Research Society;Czech Society for Operations Research;Österr. Gesellschaft für Operations Research (ÖGOR);Slovenian Society Informatika - Section for Operational Research;Croatian Operational Research Society, vol. 22(4), pages 729-753, December.
    10. Felix Prause & Kai Hoppmann-Baum & Boris Defourny & Thorsten Koch, 2021. "The maximum diversity assortment selection problem," Mathematical Methods of Operations Research, Springer;Gesellschaft für Operations Research (GOR);Nederlands Genootschap voor Besliskunde (NGB), vol. 93(3), pages 521-554, June.
    11. Umetani, Shunji & Murakami, Shohei, 2022. "Coordinate descent heuristics for the irregular strip packing problem of rasterized shapes," European Journal of Operational Research, Elsevier, vol. 303(3), pages 1009-1026.
    12. Luiz H. Cherri & Adriana C. Cherri & Edilaine M. Soler, 2018. "Mixed integer quadratically-constrained programming model to solve the irregular strip packing problem with continuous rotations," Journal of Global Optimization, Springer, vol. 72(1), pages 89-107, September.
    13. Akang Wang & Christopher L. Hanselman & Chrysanthos E. Gounaris, 2018. "A customized branch-and-bound approach for irregular shape nesting," Journal of Global Optimization, Springer, vol. 71(4), pages 935-955, August.
    14. Germán Pantoja-Benavides & David Álvarez-Martínez & Francisco Parreño Torres, 2024. "The Normalized Direct Trigonometry Model for the Two-Dimensional Irregular Strip Packing Problem," Mathematics, MDPI, vol. 12(15), pages 1-25, August.
    15. Eunice López-Camacho & Gabriela Ochoa & Hugo Terashima-Marín & Edmund Burke, 2013. "An effective heuristic for the two-dimensional irregular bin packing problem," Annals of Operations Research, Springer, vol. 206(1), pages 241-264, July.
    16. J A Bennell & J F Oliveira, 2009. "A tutorial in irregular shape packing problems," Journal of the Operational Research Society, Palgrave Macmillan;The OR Society, vol. 60(1), pages 93-105, May.
    17. Cherri, Luiz H. & Mundim, Leandro R. & Andretta, Marina & Toledo, Franklina M.B. & Oliveira, José F. & Carravilla, Maria Antónia, 2016. "Robust mixed-integer linear programming models for the irregular strip packing problem," European Journal of Operational Research, Elsevier, vol. 253(3), pages 570-583.
    18. Kimms, Alf & Király, Hédi, 2023. "An extended model formulation for the two-dimensional irregular strip packing problem considering general industry-relevant aspects," European Journal of Operational Research, Elsevier, vol. 306(3), pages 1202-1218.
    19. Longhui Meng & Liang Ding & Aqib Mashood Khan & Ray Tahir Mushtaq & Mohammed Alkahtani, 2024. "Optimizing Two-Dimensional Irregular Pattern Packing with Advanced Overlap Optimization Techniques," Mathematics, MDPI, vol. 12(17), pages 1-19, August.
    20. Toledo, Franklina M.B. & Carravilla, Maria Antónia & Ribeiro, Cristina & Oliveira, José F. & Gomes, A. Miguel, 2013. "The Dotted-Board Model: A new MIP model for nesting irregular shapes," International Journal of Production Economics, Elsevier, vol. 145(2), pages 478-487.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:wut:journl:v:1:y:2019:p:37-60:id:1401. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Adam Kasperski (email available below). General contact details of provider: https://edirc.repec.org/data/iopwrpl.html .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.