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Joint optimisation of production rate and preventive maintenance in machining systems

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  • Guo Qing Cheng
  • Bing Hai Zhou
  • Ling Li

Abstract

This paper studies an integrated control strategy of production and maintenance for a machining system which produces a single type of product to meet the constant demand. Different from previous research, we assume in this study that during the production, the production rate not only influences the life of cutting tool, but also the reliability of the machine. Both the replacement of cutting tool and the preventive maintenance (PM) of machine are considered in this paper. The machine is preventively maintained at the Nth tool replacement or correctively repaired at the machine failure, whichever occurs first. PM and corrective repair may cause shortage which can be reduced by controlling inventory. There are two decision variables p and N, where p denotes the production rate and N denotes the number of cutting tool replacement before the PM is performed. An integrated model is developed to simultaneously determine the optimal production rate and PM policy that minimise the total expected cost per unit item produced. Finally, an illustrative example and sensitivity analysis are given to demonstrate the proposed model.

Suggested Citation

  • Guo Qing Cheng & Bing Hai Zhou & Ling Li, 2016. "Joint optimisation of production rate and preventive maintenance in machining systems," International Journal of Production Research, Taylor & Francis Journals, vol. 54(21), pages 6378-6394, November.
    • Handle: RePEc:taf:tprsxx:v:54:y:2016:i:21:p:6378-6394
    DOI: 10.1080/00207543.2016.1174343
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    Cited by:

    1. Jiawen Hu & Zuhua Jiang & Haitao Liao, 2017. "Preventive maintenance of a batch production system under time-varying operational condition," International Journal of Production Research, Taylor & Francis Journals, vol. 55(19), pages 5681-5705, October.
    2. Bensmain, Yassir & Dahane, Mohammed & Bennekrouf, Mohammed & Sari, Zaki, 2019. "Preventive remanufacturing planning of production equipment under operational and imperfect maintenance constraints: A hybrid genetic algorithm based approach," Reliability Engineering and System Safety, Elsevier, vol. 185(C), pages 546-566.
    3. Glock, Christoph H. & Grosse, Eric H., 2021. "The impact of controllable production rates on the performance of inventory systems: A systematic review of the literature," European Journal of Operational Research, Elsevier, vol. 288(3), pages 703-720.
    4. uit het Broek, Michiel A.J. & Teunter, Ruud H. & de Jonge, Bram & Veldman, Jasper, 2021. "Joint condition-based maintenance and condition-based production optimization," Reliability Engineering and System Safety, Elsevier, vol. 214(C).
    5. Cheng, Guoqing & Li, Ling, 2020. "Joint optimization of production, quality control and maintenance for serial-parallel multistage production systems," Reliability Engineering and System Safety, Elsevier, vol. 204(C).

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