IDEAS home Printed from https://ideas.repec.org/a/taf/tprsxx/v54y2016i16p4815-4838.html
   My bibliography  Save this article

Studying the impact of sequence-dependent set-up times in integrated process planning and scheduling with E-ACO heuristic

Author

Listed:
  • Sicheng Zhang
  • T.N. Wong

Abstract

In job-shop scheduling, the importance of set-up issues is well known and has been considered in many solution approaches. However, in integrated process planning and scheduling (IPPS) involving flexible process plans, the set-up times are often ignored, or absorbed into processing times in IPPS domain, with the purpose to reduce the complexity. This is based on the assumption that set-up times are sequence-independent, or short enough to be ignored compared to processing times. However, it is not uncommon to encounter sequence-dependent set-up times (SDSTs) in practical production. This paper conducts a detailed investigation on the impact of SDSTs on the practical performance of the schedule: a comparative study is made for different cases where set-up times are (1) separately considered, (2) absorbed into processing times, or (3) totally ignored. An enhanced version of ant colony optimisation (E-ACO) algorithm is used to solve the IPPS problem, with the objective to minimise the total makespan. The following four types of set-up issues are considered: part loading/unloading, fixture preparation, tool switching and material transportation. Situations with various set-up time lengths have been studied and compared. A special case of IPPS problem involving a large number of identical jobs has been specifically studied and discussed. The results have shown that, set-up times should be carefully dealt with under different circumstances.

Suggested Citation

  • Sicheng Zhang & T.N. Wong, 2016. "Studying the impact of sequence-dependent set-up times in integrated process planning and scheduling with E-ACO heuristic," International Journal of Production Research, Taylor & Francis Journals, vol. 54(16), pages 4815-4838, August.
    • Handle: RePEc:taf:tprsxx:v:54:y:2016:i:16:p:4815-4838
    DOI: 10.1080/00207543.2015.1098786
    as

    Download full text from publisher

    File URL: http://hdl.handle.net/10.1080/00207543.2015.1098786
    Download Restriction: Access to full text is restricted to subscribers.
    File URL: https://libkey.io/10.1080/00207543.2015.1098786?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Allahverdi, Ali & Gupta, Jatinder N. D. & Aldowaisan, Tariq, 1999. "A review of scheduling research involving setup considerations," Omega, Elsevier, vol. 27(2), pages 219-239, April.
    2. S. Zhang & T. N. Wong, 2018. "Integrated process planning and scheduling: an enhanced ant colony optimization heuristic with parameter tuning," Journal of Intelligent Manufacturing, Springer, vol. 29(3), pages 585-601, March.
    3. Shijin Wang, 2014. "ACO-based method for single machine scheduling with sequence-dependent setup time and limited capacity warehouse," International Journal of Industrial and Systems Engineering, Inderscience Enterprises Ltd, vol. 16(3), pages 334-364.
    4. Cardoen, Brecht & Demeulemeester, Erik & Beliën, Jeroen, 2010. "Operating room planning and scheduling: A literature review," European Journal of Operational Research, Elsevier, vol. 201(3), pages 921-932, March.
    5. A Ławrynowicz, 2008. "Integration of production planning and scheduling using an expert system and a genetic algorithm," Journal of the Operational Research Society, Palgrave Macmillan;The OR Society, vol. 59(4), pages 455-463, April.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Xiaoyan Li & Xuedong Liang & Zhi Li, 2023. "The Strategy of Strengthening Efficiency and Environmental Performance of Product Changeover in the Multiproduct Production System," SAGE Open, , vol. 13(3), pages 21582440231, September.
    2. Hosseini, Amir & Otto, Alena & Pesch, Erwin, 2024. "Scheduling in manufacturing with transportation: Classification and solution techniques," European Journal of Operational Research, Elsevier, vol. 315(3), pages 821-843.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Allahverdi, Ali, 2015. "The third comprehensive survey on scheduling problems with setup times/costs," European Journal of Operational Research, Elsevier, vol. 246(2), pages 345-378.
    2. Marko Ɖurasević & Domagoj Jakobović, 2019. "Creating dispatching rules by simple ensemble combination," Journal of Heuristics, Springer, vol. 25(6), pages 959-1013, December.
    3. repec:ipg:wpaper:2013-014 is not listed on IDEAS
    4. Michael R. Miller & Robert J. Alexander & Vincent A. Arbige & Robert F. Dell & Steven R. Kremer & Brian P. McClune & Jane E. Oppenlander & Joshua P. Tomlin, 2017. "Optimal Allocation of Students to Naval Nuclear-Power Training Units," Interfaces, INFORMS, vol. 47(4), pages 320-335, August.
    5. Byung-Cheon Choi & Myoung-Ju Park, 2015. "A Batch Scheduling Problem with Two Agents," Asia-Pacific Journal of Operational Research (APJOR), World Scientific Publishing Co. Pte. Ltd., vol. 32(06), pages 1-19, December.
    6. Sandeep Rath & Kumar Rajaram, 2022. "Staff Planning for Hospitals with Implicit Cost Estimation and Stochastic Optimization," Production and Operations Management, Production and Operations Management Society, vol. 31(3), pages 1271-1289, March.
    7. Schmid, Verena & Doerner, Karl F. & Laporte, Gilbert, 2013. "Rich routing problems arising in supply chain management," European Journal of Operational Research, Elsevier, vol. 224(3), pages 435-448.
    8. Song, Kwonsik & Kim, Sooyoung & Park, Moonseo & Lee, Hyun-Soo, 2017. "Energy efficiency-based course timetabling for university buildings," Energy, Elsevier, vol. 139(C), pages 394-405.
    9. Antti Peltokorpi, 2011. "How do strategic decisions and operative practices affect operating room productivity?," Health Care Management Science, Springer, vol. 14(4), pages 370-382, November.
    10. Steffen Heider & Jan Schoenfelder & Thomas Koperna & Jens O. Brunner, 2022. "Balancing control and autonomy in master surgery scheduling: Benefits of ICU quotas for recovery units," Health Care Management Science, Springer, vol. 25(2), pages 311-332, June.
    11. repec:ipg:wpaper:14 is not listed on IDEAS
    12. Dunstall, Simon & Wirth, Andrew, 2005. "A comparison of branch-and-bound algorithms for a family scheduling problem with identical parallel machines," European Journal of Operational Research, Elsevier, vol. 167(2), pages 283-296, December.
    13. Sebastian Rachuba & Brigitte Werners, 2017. "A fuzzy multi-criteria approach for robust operating room schedules," Annals of Operations Research, Springer, vol. 251(1), pages 325-350, April.
    14. Löhndorf, Nils & Riel, Manuel & Minner, Stefan, 2014. "Simulation optimization for the stochastic economic lot scheduling problem with sequence-dependent setup times," International Journal of Production Economics, Elsevier, vol. 157(C), pages 170-176.
    15. Abdessamad Ait El Cadi & Omar Souissi & Rabie Ben Atitallah & Nicolas Belanger & Abdelhakim Artiba, 2018. "Mathematical programming models for scheduling in a CPU/FPGA architecture with heterogeneous communication delays," Journal of Intelligent Manufacturing, Springer, vol. 29(3), pages 629-640, March.
    16. Gréanne Leeftink & Erwin W. Hans, 2018. "Case mix classification and a benchmark set for surgery scheduling," Journal of Scheduling, Springer, vol. 21(1), pages 17-33, February.
    17. Og[breve]uz, Ceyda & Sibel Salman, F. & Bilgintürk YalçIn, Zehra, 2010. "Order acceptance and scheduling decisions in make-to-order systems," International Journal of Production Economics, Elsevier, vol. 125(1), pages 200-211, May.
    18. Brucker, Peter & Knust, Sigrid & Wang, Guoqing, 2005. "Complexity results for flow-shop problems with a single server," European Journal of Operational Research, Elsevier, vol. 165(2), pages 398-407, September.
    19. Rachuba, Sebastian & Imhoff, Lisa & Werners, Brigitte, 2022. "Tactical blueprints for surgical weeks – An integrated approach for operating rooms and intensive care units," European Journal of Operational Research, Elsevier, vol. 298(1), pages 243-260.
    20. Hinder, Oliver & Mason, Andrew J., 2017. "A novel integer programing formulation for scheduling with family setup times on a single machine to minimize maximum lateness," European Journal of Operational Research, Elsevier, vol. 262(2), pages 411-423.
    21. Zhang, Yu & Wang, Yu & Tang, Jiafu & Lim, Andrew, 2020. "Mitigating overtime risk in tactical surgical scheduling," Omega, Elsevier, vol. 93(C).
    22. Ravindran Vijayalakshmi, Vipin & Schröder, Marc & Tamir, Tami, 2024. "Minimizing total completion time with machine-dependent priority lists," European Journal of Operational Research, Elsevier, vol. 315(3), pages 844-854.

    More about this item

    Statistics

    Access and download statistics

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:taf:tprsxx:v:54:y:2016:i:16:p:4815-4838. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Chris Longhurst (email available below). General contact details of provider: http://www.tandfonline.com/TPRS20 .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.