IDEAS home Printed from https://ideas.repec.org/a/spr/joinma/v34y2023i6d10.1007_s10845-022-01962-9.html
   My bibliography  Save this article

RBD-Net: robust breakage detection algorithm for industrial leather

Author

Listed:
  • Rong Luo

    (Qilu University of Technology (Shandong Academy of Science))

  • Ruihu Chen

    (Qilu University of Technology (Shandong Academy of Science))

  • Fengting Jia

    (Qilu University of Technology (Shandong Academy of Science))

  • Biru Lin

    (Qilu University of Technology (Shandong Academy of Science))

  • Jie Liu

    (Shandong Normal University)

  • Yafei Sun

    (Qilu University of Technology (Shandong Academy of Science))

  • Xinbo Yang

    (Shandong Normal University)

  • Weikuan Jia

    (Shandong Normal University)

Abstract

For the sake of better achieving the productivity of leather damage detection in industrial production, this paper proposes a Robust Breakage Detection Network (RBD-Net) model for leather breakage detection. The model is an optimized model of You Only Look Once (YOLO) v5 to identify and detect the degrees of damage in leather and the type of damage in leather without any damage from the image. Firstly, the backbone network is replaced by Cross Stage Partial Densely Connected Networks (CSP-DenseNet), which can better achieve the reuse of features and prevent the loss of excessive gradient flow information; secondly, Bi-directional Feature Pyramid Network (BiFPN) is added in the feature refinement stage, which can better balance the feature information at different scales; finally, the addition of the Decision Network allows for capturing not only local shapes, but also global shapes spanning a large area of the image to better identify leather breakage in the image. By conducting experiments and making comparisons, it concludes that the method performs better than existing detection models in both breakage detection, and the accuracy of cutting, etched surface, brand stigma, hole and bleaching of five types of leather is 83.9%, 80.4%, 82.4%, 95.5%, and 89.4%, respectively, which satisfies the requirement for the balance of accuracy and robustness in industrial production, and also provides some ideas for other breakage detection research.

Suggested Citation

  • Rong Luo & Ruihu Chen & Fengting Jia & Biru Lin & Jie Liu & Yafei Sun & Xinbo Yang & Weikuan Jia, 2023. "RBD-Net: robust breakage detection algorithm for industrial leather," Journal of Intelligent Manufacturing, Springer, vol. 34(6), pages 2783-2796, August.
  • Handle: RePEc:spr:joinma:v:34:y:2023:i:6:d:10.1007_s10845-022-01962-9
    DOI: 10.1007/s10845-022-01962-9
    as

    Download full text from publisher

    File URL: http://link.springer.com/10.1007/s10845-022-01962-9
    File Function: Abstract
    Download Restriction: Access to the full text of the articles in this series is restricted.

    File URL: https://libkey.io/10.1007/s10845-022-01962-9?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Domen Tabernik & Samo Šela & Jure Skvarč & Danijel Skočaj, 2020. "Segmentation-based deep-learning approach for surface-defect detection," Journal of Intelligent Manufacturing, Springer, vol. 31(3), pages 759-776, March.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. José M. Navarro-Jiménez & José V. Aguado & Grégoire Bazin & Vicente Albero & Domenico Borzacchiello, 2023. "Reconstruction of 3D surfaces from incomplete digitisations using statistical shape models for manufacturing processes," Journal of Intelligent Manufacturing, Springer, vol. 34(5), pages 2345-2358, June.
    2. Shuo Meng & Ruru Pan & Weidong Gao & Jian Zhou & Jingan Wang & Wentao He, 2021. "A multi-task and multi-scale convolutional neural network for automatic recognition of woven fabric pattern," Journal of Intelligent Manufacturing, Springer, vol. 32(4), pages 1147-1161, April.
    3. Abtin Djavadifar & John Brandon Graham-Knight & Marian Kӧrber & Patricia Lasserre & Homayoun Najjaran, 2022. "Automated visual detection of geometrical defects in composite manufacturing processes using deep convolutional neural networks," Journal of Intelligent Manufacturing, Springer, vol. 33(8), pages 2257-2275, December.
    4. Li Wei & Mahmud Iwan Solihin & Sarah ‘Atifah Saruchi & Winda Astuti & Lim Wei Hong & Ang Chun Kit, 2024. "Surface Defects Detection of Cylindrical High-Precision Industrial Parts Based on Deep Learning Algorithms: A Review," SN Operations Research Forum, Springer, vol. 5(3), pages 1-71, September.
    5. Zichen Bai & Junfeng Jing, 2024. "Mobile-Deeplab: a lightweight pixel segmentation-based method for fabric defect detection," Journal of Intelligent Manufacturing, Springer, vol. 35(7), pages 3315-3330, October.
    6. Zeqing Yang & Mingxuan Zhang & Yingshu Chen & Ning Hu & Lingxiao Gao & Libing Liu & Enxu Ping & Jung Il Song, 2024. "Surface defect detection method for air rudder based on positive samples," Journal of Intelligent Manufacturing, Springer, vol. 35(1), pages 95-113, January.
    7. Yuanyuan Wang & Ling Ma & Lihua Jian & Huiqin Jiang, 2023. "Conductive particle detection via efficient encoder–decoder network," Journal of Intelligent Manufacturing, Springer, vol. 34(8), pages 3563-3577, December.
    8. Swarit Anand Singh & K. A. Desai, 2023. "Automated surface defect detection framework using machine vision and convolutional neural networks," Journal of Intelligent Manufacturing, Springer, vol. 34(4), pages 1995-2011, April.
    9. Ruiyang Hao & Bingyu Lu & Ying Cheng & Xiu Li & Biqing Huang, 2021. "A steel surface defect inspection approach towards smart industrial monitoring," Journal of Intelligent Manufacturing, Springer, vol. 32(7), pages 1833-1843, October.
    10. Feiyang Li & Nian Cai & Xueliang Deng & Jiahao Li & Jianfa Lin & Han Wang, 2022. "Serial number inspection for ceramic membranes via an end-to-end photometric-induced convolutional neural network framework," Journal of Intelligent Manufacturing, Springer, vol. 33(5), pages 1373-1392, June.
    11. Danqing Kang & Jianhuang Lai & Junyong Zhu & Yu Han, 2023. "An adaptive feature reconstruction network for the precise segmentation of surface defects on printed circuit boards," Journal of Intelligent Manufacturing, Springer, vol. 34(7), pages 3197-3214, October.
    12. Zhenxing Cheng & Hu Wang & Gui-Rong Liu, 2021. "Deep convolutional neural network aided optimization for cold spray 3D simulation based on molecular dynamics," Journal of Intelligent Manufacturing, Springer, vol. 32(4), pages 1009-1023, April.
    13. Saksham Jain & Gautam Seth & Arpit Paruthi & Umang Soni & Girish Kumar, 2022. "Synthetic data augmentation for surface defect detection and classification using deep learning," Journal of Intelligent Manufacturing, Springer, vol. 33(4), pages 1007-1020, April.
    14. Nhat-To Huynh & Duong-Dong Ho & Hong-Nguyen Nguyen, 2023. "An Approach for Designing an Optimal CNN Model Based on Auto-Tuning GA with 2D Chromosome for Defect Detection and Classification," Sustainability, MDPI, vol. 15(6), pages 1-14, March.
    15. Changqing Wang & Maoxuan Sun & Yuan Cao & Kunyu He & Bei Zhang & Zhonghao Cao & Meng Wang, 2023. "Lightweight Network-Based Surface Defect Detection Method for Steel Plates," Sustainability, MDPI, vol. 15(4), pages 1-12, February.
    16. Chun Fai Lui & Ahmed Maged & Min Xie, 2024. "A novel image feature based self-supervised learning model for effective quality inspection in additive manufacturing," Journal of Intelligent Manufacturing, Springer, vol. 35(7), pages 3543-3558, October.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:spr:joinma:v:34:y:2023:i:6:d:10.1007_s10845-022-01962-9. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Sonal Shukla or Springer Nature Abstracting and Indexing (email available below). General contact details of provider: http://www.springer.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.