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A hybrid genetic algorithm for sequence-dependent disassembly line balancing problem

Author

Listed:
  • Can B. Kalayci

    (Pamukkale University)

  • Olcay Polat

    (Pamukkale University)

  • Surendra M. Gupta

    (Northeastern University)

Abstract

For remanufacturing or recycling companies, a reverse supply chain is of prime importance since it facilitates in recovering parts and materials from end-of-life products. In reverse supply chains, selective separation of desired parts and materials from returned products is achieved by means of disassembly which is a process of systematic separation of an assembly into its components, subassemblies or other groupings. Due to its high productivity and suitability for automation, disassembly line is the most efficient layout for product recovery operations. A disassembly line must be balanced to optimize the use of resources (viz., labor, money and time). In this paper, we consider a sequence-dependent disassembly line balancing problem (SDDLBP) with multiple objectives that requires the assignment of disassembly tasks to a set of ordered disassembly workstations while satisfying the disassembly precedence constraints and optimizing the effectiveness of several measures considering sequence dependent time increments. A hybrid algorithm that combines a genetic algorithm with a variable neighborhood search method (VNSGA) is proposed to solve the SDDLBP. The performance of VNSGA was thoroughly investigated using numerous data instances that have been gathered and adapted from the disassembly and the assembly line balancing literature. Using the data instances, the performance of VNSGA was compared with the best known metaheuristic methods reported in the literature. The tests demonstrated the superiority of the proposed method among all the methods considered.

Suggested Citation

  • Can B. Kalayci & Olcay Polat & Surendra M. Gupta, 2016. "A hybrid genetic algorithm for sequence-dependent disassembly line balancing problem," Annals of Operations Research, Springer, vol. 242(2), pages 321-354, July.
    • Handle: RePEc:spr:annopr:v:242:y:2016:i:2:d:10.1007_s10479-014-1641-3
    DOI: 10.1007/s10479-014-1641-3
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    References listed on IDEAS

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    Cited by:

    1. Zepeng Chen & Lin Li & Xiaojing Chu & Fengfu Yin & Huaqing Li, 2024. "Multi-Objective Disassembly Depth Optimization for End-of-Life Smartphones Considering the Overall Safety of the Disassembly Process," Sustainability, MDPI, vol. 16(3), pages 1-23, January.
    2. Michela Dalle Mura & Francesco Pistolesi & Gino Dini & Beatrice Lazzerini, 2021. "End-of-life product disassembly with priority-based extraction of dangerous parts," Journal of Intelligent Manufacturing, Springer, vol. 32(3), pages 837-854, March.
    3. Ömer Faruk Yılmaz & Büşra Yazıcı, 2022. "Tactical level strategies for multi-objective disassembly line balancing problem with multi-manned stations: an optimization model and solution approaches," Annals of Operations Research, Springer, vol. 319(2), pages 1793-1843, December.
    4. Yicong Gao & Qirui Wang & Yixiong Feng & Hao Zheng & Bing Zheng & Jianrong Tan, 2018. "An Energy-Saving Optimization Method of Dynamic Scheduling for Disassembly Line," Energies, MDPI, vol. 11(5), pages 1-18, May.
    5. Jia Liu & Shuwei Wang, 2017. "Balancing Disassembly Line in Product Recovery to Promote the Coordinated Development of Economy and Environment," Sustainability, MDPI, vol. 9(2), pages 1-15, February.
    6. Kannan Govindan, 2016. "Evolutionary algorithms for supply chain management," Annals of Operations Research, Springer, vol. 242(2), pages 195-206, July.
    7. Battaïa, Olga & Dolgui, Alexandre, 2022. "Hybridizations in line balancing problems: A comprehensive review on new trends and formulations," International Journal of Production Economics, Elsevier, vol. 250(C).
    8. Junkai He & Feng Chu & Feifeng Zheng & Ming Liu, 2021. "A green-oriented bi-objective disassembly line balancing problem with stochastic task processing times," Annals of Operations Research, Springer, vol. 296(1), pages 71-93, January.
    9. Liu, Kanglin & Zhang, Zhi-Hai, 2018. "Capacitated disassembly scheduling under stochastic yield and demand," European Journal of Operational Research, Elsevier, vol. 269(1), pages 244-257.
    10. Lixia Zhu & Zeqiang Zhang & Yi Wang & Ning Cai, 2020. "On the end-of-life state oriented multi-objective disassembly line balancing problem," Journal of Intelligent Manufacturing, Springer, vol. 31(6), pages 1403-1428, August.
    11. Fang, Yilin & Liu, Quan & Li, Miqing & Laili, Yuanjun & Pham, Duc Truong, 2019. "Evolutionary many-objective optimization for mixed-model disassembly line balancing with multi-robotic workstations," European Journal of Operational Research, Elsevier, vol. 276(1), pages 160-174.
    12. Ming Liu & Xin Liu & Maoran Zhu & Feifeng Zheng, 2019. "Stochastic Drone Fleet Deployment and Planning Problem Considering Multiple-Type Delivery Service," Sustainability, MDPI, vol. 11(14), pages 1-18, July.
    13. Yusha Zhou & Xiuping Guo & Dong Li, 2022. "A dynamic programming approach to a multi-objective disassembly line balancing problem," Annals of Operations Research, Springer, vol. 311(2), pages 921-944, April.
    14. Ziyan Zhao & Pengkai Xiao & Jiacun Wang & Shixin Liu & Xiwang Guo & Shujin Qin & Ying Tang, 2023. "Improved Brain-Storm Optimizer for Disassembly Line Balancing Problems Considering Hazardous Components and Task Switching Time," Mathematics, MDPI, vol. 12(1), pages 1-19, December.
    15. Ariel K. H. Lui & Maggie C. M. Lee & Eric W. T. Ngai, 2022. "Impact of artificial intelligence investment on firm value," Annals of Operations Research, Springer, vol. 308(1), pages 373-388, January.
    16. Xuhui Xia & Wei Liu & Zelin Zhang & Lei Wang & Jianhua Cao & Xiang Liu, 2019. "A Balancing Method of Mixed-model Disassembly Line in Random Working Environment," Sustainability, MDPI, vol. 11(8), pages 1-16, April.

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