IDEAS home Printed from https://ideas.repec.org/a/gam/jsusta/v11y2019i24p6969-d295029.html
   My bibliography  Save this article

A Novel Multi-Efficiency Optimization Method for Disassembly Line Balancing Problem

Author

Listed:
  • Jianhua Cao

    (Key Laboratory of Metallurgical Equipment and Control Technology, Wuhan University of Science and Technology, Wuhan 430081, China)

  • Xuhui Xia

    (Key Laboratory of Metallurgical Equipment and Control Technology, Wuhan University of Science and Technology, Wuhan 430081, China)

  • Lei Wang

    (Key Laboratory of Metallurgical Equipment and Control Technology, Wuhan University of Science and Technology, Wuhan 430081, China
    Center for Service Science and Engineering, Wuhan University of Science and Technology, Wuhan 430065, China)

  • Zelin Zhang

    (Key Laboratory of Metallurgical Equipment and Control Technology, Wuhan University of Science and Technology, Wuhan 430081, China)

  • Xiang Liu

    (Key Laboratory of Metallurgical Equipment and Control Technology, Wuhan University of Science and Technology, Wuhan 430081, China)

Abstract

Disassembly is an indispensable part in remanufacturing process. Disassembly line balancing and disassembly mode have direct effects on the disassembly efficiency and resource utilization. Recent researches about disassembly line balancing problem (DLBP) either considered the highest productivity, lowest disassembly cost or some other performance measures. No one has considered these metrics comprehensively. In practical production, ignoring the ratio of resource input and value output within remanufacturing oriented disassembly can result in inefficient or pointless remanufacturing operations. To address the problem, a novel multi-efficiency DLBP optimization method is proposed. Different from the conventional DLBP, destructive disassembly mode is considered not only on un-detachable parts, but also on detachable parts with low value, high energy consumption, and long task time. The time efficiency, energy efficiency, and value efficiency are newly defined as the ultimate optimization objectives. For the characteristics of the multi-objective optimization model, a dual-population discrete artificial bee colony algorithm is proposed. The proposed model and algorithm are validated by different scales examples and applied to an automotive engine disassembly line. The results show that the proposed model is more efficient, and the algorithm is well suited to the multi-objective optimization model.

Suggested Citation

  • Jianhua Cao & Xuhui Xia & Lei Wang & Zelin Zhang & Xiang Liu, 2019. "A Novel Multi-Efficiency Optimization Method for Disassembly Line Balancing Problem," Sustainability, MDPI, vol. 11(24), pages 1-16, December.
  • Handle: RePEc:gam:jsusta:v:11:y:2019:i:24:p:6969-:d:295029
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/2071-1050/11/24/6969/pdf
    Download Restriction: no

    File URL: https://www.mdpi.com/2071-1050/11/24/6969/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Seda Hezer & Yakup Kara, 2015. "A network-based shortest route model for parallel disassembly line balancing problem," International Journal of Production Research, Taylor & Francis Journals, vol. 53(6), pages 1849-1865, March.
    2. Kalaycılar, Eda Göksoy & Azizoğlu, Meral & Yeralan, Sencer, 2016. "A disassembly line balancing problem with fixed number of workstations," European Journal of Operational Research, Elsevier, vol. 249(2), pages 592-604.
    3. Ali Koc & Ihsan Sabuncuoglu & Erdal Erel, 2009. "Two exact formulations for disassembly line balancing problems with task precedence diagram construction using an AND/OR graph," IISE Transactions, Taylor & Francis Journals, vol. 41(10), pages 866-881.
    4. McGovern, Seamus M. & Gupta, Surendra M., 2007. "A balancing method and genetic algorithm for disassembly line balancing," European Journal of Operational Research, Elsevier, vol. 179(3), pages 692-708, June.
    5. Yaping Ren & Daoyuan Yu & Chaoyong Zhang & Guangdong Tian & Leilei Meng & Xiaoqiang Zhou, 2017. "An improved gravitational search algorithm for profit-oriented partial disassembly line balancing problem," International Journal of Production Research, Taylor & Francis Journals, vol. 55(24), pages 7302-7316, December.
    6. Özceylan, Eren & Paksoy, Turan & Bektaş, Tolga, 2014. "Modeling and optimizing the integrated problem of closed-loop supply chain network design and disassembly line balancing," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 61(C), pages 142-164.
    7. Lixia Zhu & Zeqiang Zhang & Yi Wang, 2018. "A Pareto firefly algorithm for multi-objective disassembly line balancing problems with hazard evaluation," International Journal of Production Research, Taylor & Francis Journals, vol. 56(24), pages 7354-7374, December.
    8. Xuhui Xia & Wei Liu & Zelin Zhang & Lei Wang & Jianhua Cao & Xiang Liu, 2019. "A Balancing Method of Mixed-model Disassembly Line in Random Working Environment," Sustainability, MDPI, vol. 11(8), pages 1-16, April.
    9. Eren Özceylan & Can B. Kalayci & Aşkıner Güngör & Surendra M. Gupta, 2019. "Disassembly line balancing problem: a review of the state of the art and future directions," International Journal of Production Research, Taylor & Francis Journals, vol. 57(15-16), pages 4805-4827, August.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Özden Tozanlı & Elif Kongar & Surendra M. Gupta, 2020. "Evaluation of Waste Electronic Product Trade-in Strategies in Predictive Twin Disassembly Systems in the Era of Blockchain," Sustainability, MDPI, vol. 12(13), pages 1-33, July.
    2. Junyong Liang & Shunsheng Guo & Yunfei Zhang & Wenfang Liu & Shengwen Zhou, 2021. "Energy-Efficient Optimization of Two-Sided Disassembly Line Balance Considering Parallel Operation and Uncertain Using Multiobjective Flatworm Algorithm," Sustainability, MDPI, vol. 13(6), pages 1-23, March.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Battaïa, Olga & Dolgui, Alexandre, 2022. "Hybridizations in line balancing problems: A comprehensive review on new trends and formulations," International Journal of Production Economics, Elsevier, vol. 250(C).
    2. Süleyman Mete & Faruk Serin & Zeynel Abidin Çil & Erkan Çelik & Eren Özceylan, 2023. "A comparative analysis of meta-heuristic methods on disassembly line balancing problem with stochastic time," Annals of Operations Research, Springer, vol. 321(1), pages 371-408, February.
    3. Lixia Zhu & Zeqiang Zhang & Yi Wang & Ning Cai, 2020. "On the end-of-life state oriented multi-objective disassembly line balancing problem," Journal of Intelligent Manufacturing, Springer, vol. 31(6), pages 1403-1428, August.
    4. Yusha Zhou & Xiuping Guo & Dong Li, 2022. "A dynamic programming approach to a multi-objective disassembly line balancing problem," Annals of Operations Research, Springer, vol. 311(2), pages 921-944, April.
    5. Fang, Yilin & Liu, Quan & Li, Miqing & Laili, Yuanjun & Pham, Duc Truong, 2019. "Evolutionary many-objective optimization for mixed-model disassembly line balancing with multi-robotic workstations," European Journal of Operational Research, Elsevier, vol. 276(1), pages 160-174.
    6. Hu, Peng & Chu, Feng & Dolgui, Alexandre & Chu, Chengbin & Liu, Ming, 2024. "Integrated multi-product reverse supply chain design and disassembly line balancing under uncertainty," Omega, Elsevier, vol. 126(C).
    7. Ömer Faruk Yılmaz & Büşra Yazıcı, 2022. "Tactical level strategies for multi-objective disassembly line balancing problem with multi-manned stations: an optimization model and solution approaches," Annals of Operations Research, Springer, vol. 319(2), pages 1793-1843, December.
    8. Peng Hu & Feng Chu & Yunfei Fang & Peng Wu, 2022. "Novel distribution-free model and method for stochastic disassembly line balancing with limited distributional information," Journal of Combinatorial Optimization, Springer, vol. 43(5), pages 1423-1446, July.
    9. Junkai He & Feng Chu & Feifeng Zheng & Ming Liu, 2021. "A green-oriented bi-objective disassembly line balancing problem with stochastic task processing times," Annals of Operations Research, Springer, vol. 296(1), pages 71-93, January.
    10. Wei Meng & Xiufen Zhang, 2020. "Optimization of Remanufacturing Disassembly Line Balance Considering Multiple Failures and Material Hazards," Sustainability, MDPI, vol. 12(18), pages 1-16, September.
    11. Junyong Liang & Shunsheng Guo & Yunfei Zhang & Wenfang Liu & Shengwen Zhou, 2021. "Energy-Efficient Optimization of Two-Sided Disassembly Line Balance Considering Parallel Operation and Uncertain Using Multiobjective Flatworm Algorithm," Sustainability, MDPI, vol. 13(6), pages 1-23, March.
    12. Özden Tozanlı & Elif Kongar & Surendra M. Gupta, 2020. "Evaluation of Waste Electronic Product Trade-in Strategies in Predictive Twin Disassembly Systems in the Era of Blockchain," Sustainability, MDPI, vol. 12(13), pages 1-33, July.
    13. Tao Yin & Yuanzhi Wang & Shixi Cai & Yuxun Zhang & Jianyu Long, 2024. "Unified Modeling and Multi-Objective Optimization for Disassembly Line Balancing with Distinct Station Configurations," Mathematics, MDPI, vol. 12(17), pages 1-24, September.
    14. Liang, Wei & Zhang, Zeqiang & Yin, Tao & Zhang, Yu & Wu, Tengfei, 2023. "Modelling and optimisation of energy consumption and profit-oriented multi-parallel partial disassembly line balancing problem," International Journal of Production Economics, Elsevier, vol. 262(C).
    15. Can B. Kalayci & Olcay Polat & Surendra M. Gupta, 2016. "A hybrid genetic algorithm for sequence-dependent disassembly line balancing problem," Annals of Operations Research, Springer, vol. 242(2), pages 321-354, July.
    16. Liu, Kanglin & Zhang, Zhi-Hai, 2018. "Capacitated disassembly scheduling under stochastic yield and demand," European Journal of Operational Research, Elsevier, vol. 269(1), pages 244-257.
    17. Wanlin Yang & Zixiang Li & Chenyu Zheng & Zikai Zhang & Liping Zhang & Qiuhua Tang, 2024. "Multi-Objective Optimization for a Partial Disassembly Line Balancing Problem Considering Profit and Carbon Emission," Mathematics, MDPI, vol. 12(8), pages 1-19, April.
    18. Ziyan Zhao & Pengkai Xiao & Jiacun Wang & Shixin Liu & Xiwang Guo & Shujin Qin & Ying Tang, 2023. "Improved Brain-Storm Optimizer for Disassembly Line Balancing Problems Considering Hazardous Components and Task Switching Time," Mathematics, MDPI, vol. 12(1), pages 1-19, December.
    19. He, Junkai & Chu, Feng & Dolgui, Alexandre & Anjos, Miguel F., 2024. "Multi-objective disassembly line balancing and related supply chain management problems under uncertainty: Review and future trends," International Journal of Production Economics, Elsevier, vol. 272(C).
    20. Qi Zhang & Yang Xing & Man Yao & Jiacun Wang & Xiwang Guo & Shujin Qin & Liang Qi & Fuguang Huang, 2024. "An Improved Discrete Bat Algorithm for Multi-Objective Partial Parallel Disassembly Line Balancing Problem," Mathematics, MDPI, vol. 12(5), pages 1-22, February.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jsusta:v:11:y:2019:i:24:p:6969-:d:295029. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.