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On the application of a model of condition-based maintenance

Author

Listed:
  • W Wang

    (University of Salford)

  • P A Scarf

    (University of Salford)

  • M A J Smith

    (Price Waterhouse)

Abstract

In this paper the modelling of condition monitoring information for three critical water pumps at a large soft-drinks manufacturing plant is described. The purpose of the model is to predict the distribution of the residual lifetimes of the individual pumps. This information is used to aid maintenance management decision-making, principally relating to overhaul. We describe a simple decision rule to determine whether maintenance action is necessary given monitoring information to date.

Suggested Citation

  • W Wang & P A Scarf & M A J Smith, 2000. "On the application of a model of condition-based maintenance," Journal of the Operational Research Society, Palgrave Macmillan;The OR Society, vol. 51(11), pages 1218-1227, November.
    • Handle: RePEc:pal:jorsoc:v:51:y:2000:i:11:d:10.1057_palgrave.jors.2601042
    DOI: 10.1057/palgrave.jors.2601042
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    Citations

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    Cited by:

    1. Nicolai, Robin P. & Dekker, Rommert & van Noortwijk, Jan M., 2007. "A comparison of models for measurable deterioration: An application to coatings on steel structures," Reliability Engineering and System Safety, Elsevier, vol. 92(12), pages 1635-1650.
    2. Deprez, Laurens & Antonio, Katrien & Boute, Robert, 2021. "Pricing service maintenance contracts using predictive analytics," European Journal of Operational Research, Elsevier, vol. 290(2), pages 530-545.
    3. Xuejuan Liu & Wenbin Wang & Rui Peng & Fei Zhao, 2015. "A delay-time-based inspection model for parallel systems," Journal of Risk and Reliability, , vol. 229(6), pages 556-567, December.
    4. Wang, Wenbin, 2011. "An inspection model based on a three-stage failure process," Reliability Engineering and System Safety, Elsevier, vol. 96(7), pages 838-848.
    5. Qinming Liu & Ming Dong & Wenyuan Lv & Chunming Ye, 2019. "Manufacturing system maintenance based on dynamic programming model with prognostics information," Journal of Intelligent Manufacturing, Springer, vol. 30(3), pages 1155-1173, March.
    6. Scarf, Philip A. & Cavalcante, Cristiano A.V., 2010. "Hybrid block replacement and inspection policies for a multi-component system with heterogeneous component lives," European Journal of Operational Research, Elsevier, vol. 206(2), pages 384-394, October.
    7. Percy, David F., 2002. "Bayesian enhanced strategic decision making for reliability," European Journal of Operational Research, Elsevier, vol. 139(1), pages 133-145, May.
    8. Wang, Wenbin, 2012. "An overview of the recent advances in delay-time-based maintenance modelling," Reliability Engineering and System Safety, Elsevier, vol. 106(C), pages 165-178.
    9. Zhou, Dengji & Zhang, Huisheng & Weng, Shilie, 2014. "A novel prognostic model of performance degradation trend for power machinery maintenance," Energy, Elsevier, vol. 78(C), pages 740-746.
    10. Cavalcante, C.A.V. & Lopes, R.S. & Scarf, P.A., 2018. "A general inspection and opportunistic replacement policy for one-component systems of variable quality," European Journal of Operational Research, Elsevier, vol. 266(3), pages 911-919.
    11. Oszczypała, Mateusz & Konwerski, Jakub & Ziółkowski, Jarosław & Małachowski, Jerzy, 2024. "Reliability analysis and redundancy optimization of k-out-of-n systems with random variable k using continuous time Markov chain and Monte Carlo simulation," Reliability Engineering and System Safety, Elsevier, vol. 242(C).
    12. van Noortwijk, J.M., 2009. "A survey of the application of gamma processes in maintenance," Reliability Engineering and System Safety, Elsevier, vol. 94(1), pages 2-21.
    13. Dieulle, L. & Berenguer, C. & Grall, A. & Roussignol, M., 2003. "Sequential condition-based maintenance scheduling for a deteriorating system," European Journal of Operational Research, Elsevier, vol. 150(2), pages 451-461, October.
    14. Chuanping Wu & Yu Liu & Tiannian Zhou & Shiran Cao, 2022. "A Multistage Current Charging Method for Energy Storage Device of Microgrid Considering Energy Consumption and Capacity of Lithium Battery," Energies, MDPI, vol. 15(13), pages 1-15, June.
    15. Peng, Rui & He, Xiaofeng & Zhong, Chao & Kou, Gang & Xiao, Hui, 2022. "Preventive maintenance for heterogeneous parallel systems with two failure modes," Reliability Engineering and System Safety, Elsevier, vol. 220(C).
    16. Wang, Huiying & Wang, Wenbin & Peng, Rui, 2017. "A two-phase inspection model for a single component system with three-stage degradation," Reliability Engineering and System Safety, Elsevier, vol. 158(C), pages 31-40.
    17. W Wang, 2003. "Modelling condition monitoring intervals: A hybrid of simulation and analytical approaches," Journal of the Operational Research Society, Palgrave Macmillan;The OR Society, vol. 54(3), pages 273-282, March.
    18. Hui-Ying Wang & Zhao-Qiang Wang, 2022. "A condition-based preventive replacement policy with imperfect manual inspection for a two-stage deterioration process," Journal of Risk and Reliability, , vol. 236(2), pages 225-236, April.
    19. Wenbin Wang & Wenjuan Zhang, 2005. "A model to predict the residual life of aircraft engines based upon oil analysis data," Naval Research Logistics (NRL), John Wiley & Sons, vol. 52(3), pages 276-284, April.
    20. de Jonge, Bram & Scarf, Philip A., 2020. "A review on maintenance optimization," European Journal of Operational Research, Elsevier, vol. 285(3), pages 805-824.
    21. Si, Xiao-Sheng & Wang, Wenbin & Hu, Chang-Hua & Zhou, Dong-Hua, 2011. "Remaining useful life estimation - A review on the statistical data driven approaches," European Journal of Operational Research, Elsevier, vol. 213(1), pages 1-14, August.
    22. Wang, Ling & Chu, Jian & Mao, Weijie, 2009. "A condition-based replacement and spare provisioning policy for deteriorating systems with uncertain deterioration to failure," European Journal of Operational Research, Elsevier, vol. 194(1), pages 184-205, April.

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