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Direct sound printing

Author

Listed:
  • Mohsen Habibi

    (Concordia University)

  • Shervin Foroughi

    (Concordia University)

  • Vahid Karamzadeh

    (Concordia University)

  • Muthukumaran Packirisamy

    (Concordia University)

Abstract

Photo- and thermo-activated reactions are dominant in Additive Manufacturing (AM) processes for polymerization or melting/deposition of polymers. However, ultrasound activated sonochemical reactions present a unique way to generate hotspots in cavitation bubbles with extraordinary high temperature and pressure along with high heating and cooling rates which are out of reach for the current AM technologies. Here, we demonstrate 3D printing of structures using acoustic cavitation produced directly by focused ultrasound which creates sonochemical reactions in highly localized cavitation regions. Complex geometries with zero to varying porosities and 280 μm feature size are printed by our method, Direct Sound Printing (DSP), in a heat curing thermoset, Poly(dimethylsiloxane) that cannot be printed directly so far by any method. Sonochemiluminescnce, high speed imaging and process characterization experiments of DSP and potential applications such as remote distance printing are presented. Our method establishes an alternative route in AM using ultrasound as the energy source.

Suggested Citation

  • Mohsen Habibi & Shervin Foroughi & Vahid Karamzadeh & Muthukumaran Packirisamy, 2022. "Direct sound printing," Nature Communications, Nature, vol. 13(1), pages 1-11, December.
    • Handle: RePEc:nat:natcom:v:13:y:2022:i:1:d:10.1038_s41467-022-29395-1
    DOI: 10.1038/s41467-022-29395-1
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    References listed on IDEAS

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    Cited by:

    1. Yuxuan Sun & Liu Wang & Yangyang Ni & Huajian Zhang & Xiang Cui & Jiahao Li & Yinbo Zhu & Ji Liu & Shiwu Zhang & Yong Chen & Mujun Li, 2023. "3D printing of thermosets with diverse rheological and functional applicabilities," Nature Communications, Nature, vol. 14(1), pages 1-10, December.
    2. Mahdi Derayatifar & Mohsen Habibi & Rama Bhat & Muthukumaran Packirisamy, 2024. "Holographic direct sound printing," Nature Communications, Nature, vol. 15(1), pages 1-14, December.

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