IDEAS home Printed from https://ideas.repec.org/a/inm/ormsom/v19y2017i2p216-229.html
   My bibliography  Save this article

Managing Production-Inventory Systems with Scarce Resources

Author

Listed:
  • Saif Benjaafar

    (Department of Industrial and Systems Engineering, University of Minnesota, Minneapolis, Minnesota 55455)

  • David Chen

    (Rotman School of Management, University of Toronto, Toronto, Ontario M5R 2S3, Canada)

  • Rowan Wang

    (Lee Kong Chian School of Business, Singapore Management University, Singapore 178899)

Abstract

We consider the problem of managing production in a production-inventory system where a firm is subject to an allowance (a limit) on either the amount of input it can use or the amount of output it can produce over a specified compliance period (in addition to being subject to a constraint on the production capacity). Examples of such settings are numerous and include those where limits are placed on the use of scarce natural resources as input or on the amount of waste or harmful pollution generated by production as output. We study the structure of the optimal production policy for such systems and show that it is determined by dynamic thresholds that depend only on the sum of the on-hand inventory level and the remaining allowance. We provide an effective approximate solution approach that can compute these thresholds efficiently while retaining their essential properties. We examine the differences between how an allowance constraint and a constraint on production capacity affect production decisions and show that they exhibit opposite effects over time. We also examine, in the context of an extended version of the problem where both the allowance amount and the production capacity are endogenous, optimal investments in allowance and production capacity and the impact of both on firm profit. We also consider the optimal demand fulfillment policy in settings where the firm can decide whether to back-order or to reject demand that cannot be satisfied from on-hand inventory.

Suggested Citation

  • Saif Benjaafar & David Chen & Rowan Wang, 2017. "Managing Production-Inventory Systems with Scarce Resources," Manufacturing & Service Operations Management, INFORMS, vol. 19(2), pages 216-229, May.
    • Handle: RePEc:inm:ormsom:v:19:y:2017:i:2:p:216-229
    DOI: 10.1287/msom.2016.0603
    as

    Download full text from publisher

    File URL: https://doi.org/10.1287/msom.2016.0603
    Download Restriction: no
    File URL: https://libkey.io/10.1287/msom.2016.0603?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    References listed on IDEAS

    as
    1. Quan Yuan & Geoffrey A. Chua & Xing Liu & Youhua (Frank) Chen, 2015. "Unsold Versus Unbought Commitment: Minimum Total Commitment Contracts with Nonzero Setup Costs," Production and Operations Management, Production and Operations Management Society, vol. 24(11), pages 1750-1767, November.
    2. Woonghee Tim Huh & Ganesh Janakiraman, 2010. "On the Optimal Policy Structure in Serial Inventory Systems with Lost Sales," Operations Research, INFORMS, vol. 58(2), pages 486-491, April.
    3. Mustapha Ouhimmou & Sophie D'Amours & Robert Beauregard & Daoud Ait-Kadi & Satyaveer Singh Chauhan, 2009. "Optimization Helps Shermag Gain Competitive Edge," Interfaces, INFORMS, vol. 39(4), pages 329-345, August.
    4. Roman Kapuściński & Sridhar Tayur, 1998. "A Capacitated Production-Inventory Model with Periodic Demand," Operations Research, INFORMS, vol. 46(6), pages 899-911, December.
    5. Xu, Ningxiong, 2011. "Myopic optimal policy for a multi-period, two-delivery-lead-times, stochastic inventory problem with minimum cumulative commitment and capacity," International Journal of Production Economics, Elsevier, vol. 133(2), pages 719-727, October.
    6. Yi Yang & Youhua (Frank) Chen & Yun Zhou, 2014. "Coordinating Inventory Control and Pricing Strategies Under Batch Ordering," Operations Research, INFORMS, vol. 62(1), pages 25-37, February.
    7. A. Federgruen & P. Zipkin, 1986. "An Inventory Model with Limited Production Capacity and Uncertain Demands II. The Discounted-Cost Criterion," Mathematics of Operations Research, INFORMS, vol. 11(2), pages 208-215, May.
    8. Stephen C. Graves, 1996. "A Multiechelon Inventory Model with Fixed Replenishment Intervals," Management Science, INFORMS, vol. 42(1), pages 1-18, January.
    9. Xiuli Chao & Sean X. Zhou, 2009. "Optimal Policy for a Multiechelon Inventory System with Batch Ordering and Fixed Replenishment Intervals," Operations Research, INFORMS, vol. 57(2), pages 377-390, April.
    10. Fangruo Chen & Rungson Samroengraja, 2000. "A Staggered Ordering Policy for One-Warehouse, Multiretailer Systems," Operations Research, INFORMS, vol. 48(2), pages 281-293, April.
    11. Rodney P. Parker & Roman Kapuscinski, 2004. "Optimal Policies for a Capacitated Two-Echelon Inventory System," Operations Research, INFORMS, vol. 52(5), pages 739-755, October.
    12. Shiming Deng & Candace A. Yano, 2006. "Joint Production and Pricing Decisions with Setup Costs and Capacity Constraints," Management Science, INFORMS, vol. 52(5), pages 741-756, May.
    13. Yingdong Lu & Jing-Sheng Song, 2005. "Order-Based Cost Optimization in Assemble-to-Order Systems," Operations Research, INFORMS, vol. 53(1), pages 151-169, February.
    14. Ningxiong Xu, 2013. "Optimality of myopic inventory policy for a single-product, multi-period, stochastic inventory problem with batch ordering and capacity commitment," IISE Transactions, Taylor & Francis Journals, vol. 45(8), pages 925-938.
    15. Paul Glasserman & Sridhar Tayur, 1994. "The Stability of a Capacitated, Multi-Echelon Production-Inventory System Under a Base-Stock Policy," Operations Research, INFORMS, vol. 42(5), pages 913-925, October.
    16. Xu, Ningxiong, 2009. "Optimal policy for a dynamic, non-stationary, stochastic inventory problem with capacity commitment," European Journal of Operational Research, Elsevier, vol. 199(2), pages 400-408, December.
    17. Weihua Zhou & Chung‐Yee Lee & David Wu, 2011. "Optimal control of a capacitated inventory system with multiple demand classes," Naval Research Logistics (NRL), John Wiley & Sons, vol. 58(1), pages 43-58, February.
    18. Xin Chen & Zhan Pang & Limeng Pan, 2014. "Coordinating Inventory Control and Pricing Strategies for Perishable Products," Operations Research, INFORMS, vol. 62(2), pages 284-300, April.
    19. A. Federgruen & P. Zipkin, 1986. "An Inventory Model with Limited Production Capacity and Uncertain Demands I. The Average-Cost Criterion," Mathematics of Operations Research, INFORMS, vol. 11(2), pages 193-207, May.
    20. Paul Zipkin, 2008. "On the Structure of Lost-Sales Inventory Models," Operations Research, INFORMS, vol. 56(4), pages 937-944, August.
    21. Grimm, Dietmar & Barkhorn, Ivan & Festa, David & Bonzon, Kate & Boomhower, Judd & Hovland, Valerie & Blau, Jason, 2012. "Assessing catch shares' effects evidence from Federal United States and associated British Columbian fisheries," Marine Policy, Elsevier, vol. 36(3), pages 644-657.
    22. Ju‐Liang Zhang & Jian Chen & Chung‐Yee Lee, 2012. "Coordinated pricing and inventory control problems with capacity constraints and fixed ordering cost," Naval Research Logistics (NRL), John Wiley & Sons, vol. 59(5), pages 376-383, August.
    23. Xiuli Chao & Jia Chen & Shouyang Wang, 2008. "Dynamic inventory management with cash flow constraints," Naval Research Logistics (NRL), John Wiley & Sons, vol. 55(8), pages 758-768, December.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Chen, You-hua & Huang, Sun-jun & Mishra, Ashok K. & Wang, X. Henry, 2018. "Effects of input capacity constraints on food quality and regulation mechanism design for food safety management," Ecological Modelling, Elsevier, vol. 385(C), pages 89-95.
    2. Tianxiao Chen & Xiting Gong & Qing Li & He Xu, 2021. "Multiseason production planning under export quotas," Naval Research Logistics (NRL), John Wiley & Sons, vol. 68(3), pages 279-294, April.
    3. Okoshi, Cleina Yayoe & Pinheiro de Lima, Edson & Gouvea Da Costa, Sergio Eduardo, 2019. "Performance cause and effect studies: Analyzing high performance manufacturing companies," International Journal of Production Economics, Elsevier, vol. 210(C), pages 27-41.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. de Kok, Ton & Grob, Christopher & Laumanns, Marco & Minner, Stefan & Rambau, Jörg & Schade, Konrad, 2018. "A typology and literature review on stochastic multi-echelon inventory models," European Journal of Operational Research, Elsevier, vol. 269(3), pages 955-983.
    2. Tong Wang & Xiting Gong & Sean X. Zhou, 2017. "Dynamic Inventory Management with Total Minimum Order Commitments and Two Supply Options," Operations Research, INFORMS, vol. 65(5), pages 1285-1302, October.
    3. Han Zhu, 2022. "A simple heuristic policy for stochastic inventory systems with both minimum and maximum order quantity requirements," Annals of Operations Research, Springer, vol. 309(1), pages 347-363, February.
    4. Wang, Xun & Disney, Stephen M. & Ponte, Borja, 2023. "On the stationary stochastic response of an order-constrained inventory system," European Journal of Operational Research, Elsevier, vol. 304(2), pages 543-557.
    5. Rodney P. Parker & Roman Kapuściński, 2011. "Managing a Noncooperative Supply Chain with Limited Capacity," Operations Research, INFORMS, vol. 59(4), pages 866-881, August.
    6. Xiting Gong & Xiuli Chao, 2013. "Technical Note---Optimal Control Policy for Capacitated Inventory Systems with Remanufacturing," Operations Research, INFORMS, vol. 61(3), pages 603-611, June.
    7. Woonghee Tim Huh & Ganesh Janakiraman & Mahesh Nagarajan, 2011. "Average Cost Single-Stage Inventory Models: An Analysis Using a Vanishing Discount Approach," Operations Research, INFORMS, vol. 59(1), pages 143-155, February.
    8. Qingkai Ji & Lijun Sun & Xiangpei Hu & Jing Hou, 2016. "Optimal policies of a two-echelon serial inventory system with general limited capacities," International Journal of Production Research, Taylor & Francis Journals, vol. 54(20), pages 6142-6155, October.
    9. Qing Li & Peiwen Yu, 2014. "Multimodularity and Its Applications in Three Stochastic Dynamic Inventory Problems," Manufacturing & Service Operations Management, INFORMS, vol. 16(3), pages 455-463, July.
    10. Woonghee Tim Huh & Ganesh Janakiraman & Mahesh Nagarajan, 2016. "Capacitated Multiechelon Inventory Systems: Policies and Bounds," Manufacturing & Service Operations Management, INFORMS, vol. 18(4), pages 570-584, October.
    11. Sasanuma, Katsunobu & Delasay, Mohammad & Pitocco, Christine & Scheller-Wolf, Alan & Sexton, Thomas, 2022. "A marginal analysis framework to incorporate the externality effect of ordering perishables," Operations Research Perspectives, Elsevier, vol. 9(C).
    12. Ioannis Ch. Paschalidis & Yong Liu, 2003. "Large Deviations-Based Asymptotics for Inventory Control in Supply Chains," Operations Research, INFORMS, vol. 51(3), pages 437-460, June.
    13. Xiuli Chao & Xiting Gong & Cong Shi & Chaolin Yang & Huanan Zhang & Sean X. Zhou, 2018. "Approximation Algorithms for Capacitated Perishable Inventory Systems with Positive Lead Times," Management Science, INFORMS, vol. 64(11), pages 5038-5061, November.
    14. Jian Yang & Zhaoqiong Qin, 2007. "Capacitated Production Control with Virtual Lateral Transshipments," Operations Research, INFORMS, vol. 55(6), pages 1104-1119, December.
    15. Xinxin Hu & Izak Duenyas & Roman Kapuscinski, 2008. "Optimal Joint Inventory and Transshipment Control Under Uncertain Capacity," Operations Research, INFORMS, vol. 56(4), pages 881-897, August.
    16. Yi Yang & Youhua (Frank) Chen & Yun Zhou, 2014. "Coordinating Inventory Control and Pricing Strategies Under Batch Ordering," Operations Research, INFORMS, vol. 62(1), pages 25-37, February.
    17. Klosterhalfen, Steffen T. & Holzhauer, Falk & Fleischmann, Moritz, 2018. "Control of a continuous production inventory system with production quantity restrictions," European Journal of Operational Research, Elsevier, vol. 268(2), pages 569-581.
    18. Wenjing Shen & Izak Duenyas & Roman Kapuscinski, 2014. "Optimal Pricing, Production, and Inventory for New Product Diffusion Under Supply Constraints," Manufacturing & Service Operations Management, INFORMS, vol. 16(1), pages 28-45, February.
    19. Xiuli Chao & Sridhar Seshadri & Michael Pinedo, 2008. "Optimal capacity in a coordinated supply chain," Naval Research Logistics (NRL), John Wiley & Sons, vol. 55(2), pages 130-141, March.
    20. Gavirneni, Srinagesh, 2006. "Price fluctuations, information sharing, and supply chain performance," European Journal of Operational Research, Elsevier, vol. 174(3), pages 1651-1663, November.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:inm:ormsom:v:19:y:2017:i:2:p:216-229. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Chris Asher (email available below). General contact details of provider: https://edirc.repec.org/data/inforea.html .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.