Sustainable Industrial Energy Supply Systems with Integrated Renewable Energy, CCUS, and Energy Storage: A Comprehensive Evaluation

With the increasing emphasis on emission reduction targets, the low-carbon sustainable transformation of industrial energy supply systems is crucial. Addressing the urgent issue of reducing industrial carbon emissions, this study presents an integrated industrial energy supply system (IRE-CCUS-BESS-SPS) that incorporates renewable energy; calcium-based carbon capture, utilization, and storage (CCUS); and battery energy storage systems (BESSs) to improve energy efficiency and sustainability. The system model is designed to achieve a cost-effective and environmentally low-impact energy supply, validated through Aspen Plus V11.0 and Matlab R2019b simulations. The system’s performance is evaluated using a 4E index system encompassing economy, environment, energy, and exergy. The findings indicate that the system’s lifetime net present value (NPV) is positive, with a payback period of 6.09 years. Despite a 12.9% increase in the overall economic cost, carbon emissions are significantly reduced by 59.78%. The energy supply composition includes 48.60% from fuel oil and 22.10% from biomass, with an additional 270.04 kW of heat provided by waste heat boilers. The equalization costs for CO 2 removal (LCCR) and methanation (LCOM) are 122.95 CNY/t and 10908.35 CNY/t, respectively, both exceeding current carbon emission trading costs and methane prices. This research offers a robust framework for designing sustainable industrial energy systems that integrate renewable energy, CCUS, and energy storage technologies for low-carbon operations. The analysis also suggests that government policies, such as direct financial subsidies or tax relief, are effective in accelerating the adoption of CCUS technology.