IDEAS home Printed from https://ideas.repec.org/a/gam/jmathe/v12y2024i19p3053-d1488631.html
   My bibliography  Save this article

Methodology of Shipboard Spare Parts Requirements Based on Whole Part Repair Strategy

Author

Listed:
  • Houxiang Wang

    (Department of Basic Courses, Naval University of the Engineering, Wuhan 430033, China)

  • Haitao Liu

    (Department of Basic Courses, Naval University of the Engineering, Wuhan 430033, China)

  • Songshi Shao

    (College of Naval Architecture and Ocean Engineering, Naval University of the Engineering, Wuhan 430033, China)

  • Zhihua Zhang

    (College of Naval Architecture and Ocean Engineering, Naval University of the Engineering, Wuhan 430033, China)

Abstract

This paper introduces an assessment method for shipboard spare parts requirements based on a whole-part repair strategy, aimed at enhancing the availability and combat effectiveness of naval equipment. Addressing the shortcomings of traditional repair strategies, this study innovatively adopts a whole-part rotation repair approach to reduce repair times and improve the rapid response capability of equipment. An evaluation model for support probability and fill rate is established, and Monte Carlo simulation techniques are applied to simulate the impact of different maintenance strategies on spare parts demand and equipment availability. This study also conducts a sensitivity analysis of key parameters, including Mean Time Between Failures (MTBF), repair demand probability, and faulty part repair cycle, to assess their influence on spare parts requirements and equipment availability. The results indicate that the whole-part repair strategy can effectively reduce spare parts demand and enhance equipment availability. In conclusion, the whole-part repair strategy demonstrates a distinct advantage in shipboard spare parts management, optimizing inventory management while ensuring combat readiness. This research provides a novel analytical approach for naval logistics and maintenance planning.

Suggested Citation

  • Houxiang Wang & Haitao Liu & Songshi Shao & Zhihua Zhang, 2024. "Methodology of Shipboard Spare Parts Requirements Based on Whole Part Repair Strategy," Mathematics, MDPI, vol. 12(19), pages 1-25, September.
  • Handle: RePEc:gam:jmathe:v:12:y:2024:i:19:p:3053-:d:1488631
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/2227-7390/12/19/3053/pdf
    Download Restriction: no

    File URL: https://www.mdpi.com/2227-7390/12/19/3053/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Ma, Shihua & Wang, Wei & Liu, Liming, 2002. "Commonality and postponement in multistage assembly systems," European Journal of Operational Research, Elsevier, vol. 142(3), pages 523-538, November.
    2. James T. Treharne & Charles R. Sox, 2002. "Adaptive Inventory Control for Nonstationary Demand and Partial Information," Management Science, INFORMS, vol. 48(5), pages 607-624, May.
    3. Chen, Liwei & Cheng, Chunchun & Dui, Hongyan & Xing, Liudong, 2022. "Maintenance cost-based importance analysis under different maintenance strategies," Reliability Engineering and System Safety, Elsevier, vol. 222(C).
    4. Turrini, Laura & Meissner, Joern, 2019. "Spare parts inventory management: New evidence from distribution fitting," European Journal of Operational Research, Elsevier, vol. 273(1), pages 118-130.
    5. Sharma, Pankaj & Kulkarni, Makarand S & Yadav, Vikas, 2017. "A simulation based optimization approach for spare parts forecasting and selective maintenance," Reliability Engineering and System Safety, Elsevier, vol. 168(C), pages 274-289.
    6. Syntetos, A. A. & Boylan, J. E., 2001. "On the bias of intermittent demand estimates," International Journal of Production Economics, Elsevier, vol. 71(1-3), pages 457-466, May.
    7. Teunter, Ruud & Sani, Babangida, 2009. "On the bias of Croston's forecasting method," European Journal of Operational Research, Elsevier, vol. 194(1), pages 177-183, April.
    8. Boutselis, Petros & McNaught, Ken, 2019. "Using Bayesian Networks to forecast spares demand from equipment failures in a changing service logistics context," International Journal of Production Economics, Elsevier, vol. 209(C), pages 325-333.
    9. Yeh, Ruey Huei & Chen, Ming-Yuh & Lin, Chen-Yi, 2007. "Optimal periodic replacement policy for repairable products under free-repair warranty," European Journal of Operational Research, Elsevier, vol. 176(3), pages 1678-1686, February.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Pinçe, Çerağ & Turrini, Laura & Meissner, Joern, 2021. "Intermittent demand forecasting for spare parts: A Critical review," Omega, Elsevier, vol. 105(C).
    2. Prak, Dennis & Teunter, Ruud & Babai, Mohamed Zied & Boylan, John E. & Syntetos, Aris, 2021. "Robust compound Poisson parameter estimation for inventory control," Omega, Elsevier, vol. 104(C).
    3. Ye, Yuan & Lu, Yonggang & Robinson, Powell & Narayanan, Arunachalam, 2022. "An empirical Bayes approach to incorporating demand intermittency and irregularity into inventory control," European Journal of Operational Research, Elsevier, vol. 303(1), pages 255-272.
    4. Syntetos, Aris A. & Boylan, John E., 2010. "On the variance of intermittent demand estimates," International Journal of Production Economics, Elsevier, vol. 128(2), pages 546-555, December.
    5. K Nikolopoulos & A A Syntetos & J E Boylan & F Petropoulos & V Assimakopoulos, 2011. "An aggregate–disaggregate intermittent demand approach (ADIDA) to forecasting: an empirical proposition and analysis," Journal of the Operational Research Society, Palgrave Macmillan;The OR Society, vol. 62(3), pages 544-554, March.
    6. Prak, Derk & Teunter, Rudolf & Babai, M. Z. & Syntetos, A. A. & Boylan, D, 2018. "Forecasting and Inventory Control with Compound Poisson Demand Using Periodic Demand Data," Research Report 2018010, University of Groningen, Research Institute SOM (Systems, Organisations and Management).
    7. Lolli, F. & Gamberini, R. & Regattieri, A. & Balugani, E. & Gatos, T. & Gucci, S., 2017. "Single-hidden layer neural networks for forecasting intermittent demand," International Journal of Production Economics, Elsevier, vol. 183(PA), pages 116-128.
    8. Jakub Dyntar & Eva Kemrová & Ivan Gros, 2010. "Simulation approach in stock control of products with sporadic demand," Ekonomika a Management, Prague University of Economics and Business, vol. 2010(3).
    9. Zhu, Sha & Dekker, Rommert & van Jaarsveld, Willem & Renjie, Rex Wang & Koning, Alex J., 2017. "An improved method for forecasting spare parts demand using extreme value theory," European Journal of Operational Research, Elsevier, vol. 261(1), pages 169-181.
    10. Ferbar Tratar, Liljana, 2015. "Forecasting method for noisy demand," International Journal of Production Economics, Elsevier, vol. 161(C), pages 64-73.
    11. Wang, Wenbin & Syntetos, Aris A., 2011. "Spare parts demand: Linking forecasting to equipment maintenance," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 47(6), pages 1194-1209.
    12. A A Syntetos & J E Boylan & S M Disney, 2009. "Forecasting for inventory planning: a 50-year review," Journal of the Operational Research Society, Palgrave Macmillan;The OR Society, vol. 60(1), pages 149-160, May.
    13. Zied Babai, Mohamed & Syntetos, Aris & Teunter, Ruud, 2014. "Intermittent demand forecasting: An empirical study on accuracy and the risk of obsolescence," International Journal of Production Economics, Elsevier, vol. 157(C), pages 212-219.
    14. Jože Martin Rožanec & Blaž Fortuna & Dunja Mladenić, 2022. "Reframing Demand Forecasting: A Two-Fold Approach for Lumpy and Intermittent Demand," Sustainability, MDPI, vol. 14(15), pages 1-21, July.
    15. Bacchetti, Andrea & Saccani, Nicola, 2012. "Spare parts classification and demand forecasting for stock control: Investigating the gap between research and practice," Omega, Elsevier, vol. 40(6), pages 722-737.
    16. Petropoulos, Fotios & Kourentzes, Nikolaos & Nikolopoulos, Konstantinos, 2016. "Another look at estimators for intermittent demand," International Journal of Production Economics, Elsevier, vol. 181(PA), pages 154-161.
    17. Wallström, Peter & Segerstedt, Anders, 2010. "Evaluation of forecasting error measurements and techniques for intermittent demand," International Journal of Production Economics, Elsevier, vol. 128(2), pages 625-636, December.
    18. Romeijnders, Ward & Teunter, Ruud & van Jaarsveld, Willem, 2012. "A two-step method for forecasting spare parts demand using information on component repairs," European Journal of Operational Research, Elsevier, vol. 220(2), pages 386-393.
    19. Aiping Jiang & Qiuguo Chi & Junjun Gao & Maoguo Wu, 2019. "An Integrated Approach to Forecasting Intermittent Demand for Electric Power Materials," Computational Economics, Springer;Society for Computational Economics, vol. 53(4), pages 1309-1335, April.
    20. Prak, Dennis & Rogetzer, Patricia, 2022. "Timing intermittent demand with time-varying order-up-to levels," European Journal of Operational Research, Elsevier, vol. 303(3), pages 1126-1136.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jmathe:v:12:y:2024:i:19:p:3053-:d:1488631. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.