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Exhaust Air Recovery System from the Utilisation Stage of Pneumatic System in Double Transmission Double Expansion Approach

Author

Listed:
  • Jan Markowski

    (Department of Thermal and Fluid Flow Machines, Faculty of Energy and Fuels, AGH University of Krakow, Av. Mickiewicza 30, 30-059 Krakow, Poland)

  • Dominik Gryboś

    (Department of Thermal and Fluid Flow Machines, Faculty of Energy and Fuels, AGH University of Krakow, Av. Mickiewicza 30, 30-059 Krakow, Poland)

  • Jacek Leszczyński

    (Department of Thermal and Fluid Flow Machines, Faculty of Energy and Fuels, AGH University of Krakow, Av. Mickiewicza 30, 30-059 Krakow, Poland)

  • Yohiside Suwa

    (Department of Mechanical Engineering, Shibaura Institute of Technology, 3-7-5 Toyosu, Koto-ku, Tokyo 135-8548, Japan)

Abstract

Pneumatic machines and systems are highly popular in the automation and mechanisation of production lines in many industry sectors, such as, e.g., food, automotive, production, and packaging. However, the energy efficiency of the pneumatic system is very low at about 10 to 20% The exhaust air from pneumatic machines has high energy, which is considered waste. This study introduces a novel energy recovery machine designed for integration into industrial compressed air systems. The authors describe the potential of the recovery machine within an industrial environment and present a developed exhaust air recovery system which collects exhaust air and converts it into electricity. Comprehensive industrial tests were conducted to evaluate its performance. The results, along with a detailed analysis, are presented, thereby showing there machine’s capabilities in recovering energy from compressed air processes. This research provides valuable insights into the practical implementation and benefits of deploying such energy recovery systems at an industrial scale. The findings demonstrate the machine’s potential to enhance energy efficiency and reduce operational costs in a wide array of industrial applications that are reliant on compressed air.

Suggested Citation

  • Jan Markowski & Dominik Gryboś & Jacek Leszczyński & Yohiside Suwa, 2023. "Exhaust Air Recovery System from the Utilisation Stage of Pneumatic System in Double Transmission Double Expansion Approach," Energies, MDPI, vol. 16(23), pages 1-14, November.
    • Handle: RePEc:gam:jeners:v:16:y:2023:i:23:p:7840-:d:1290414
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    References listed on IDEAS

    as
    1. Leszczynski, J.S. & Grybos, D., 2019. "Compensation for the complexity and over-scaling in industrial pneumatic systems by the accumulation and reuse of exhaust air," Applied Energy, Elsevier, vol. 239(C), pages 1130-1141.
    2. Cummins, Joshua J. & Nash, Christopher J. & Thomas, Seth & Justice, Aaron & Mahadevan, Sankaran & Adams, Douglas E. & Barth, Eric J., 2017. "Energy conservation in industrial pneumatics: A state model for predicting energetic savings using a novel pneumatic strain energy accumulator," Applied Energy, Elsevier, vol. 198(C), pages 239-249.
    3. Benedetti, Miriam & Bonfa', Francesca & Bertini, Ilaria & Introna, Vito & Ubertini, Stefano, 2018. "Explorative study on Compressed Air Systems’ energy efficiency in production and use: First steps towards the creation of a benchmarking system for large and energy-intensive industrial firms," Applied Energy, Elsevier, vol. 227(C), pages 436-448.
    4. Ryszard Dindorf & Jakub Takosoglu & Piotr Wos, 2023. "Review of Compressed Air Receiver Tanks for Improved Energy Efficiency of Various Pneumatic Systems," Energies, MDPI, vol. 16(10), pages 1-37, May.
    5. Leszczynski, J.S. & Grybos, D., 2020. "Sensitivity analysis of Double Transmission Double Expansion (DTDE) systems for assessment of the environmental impact of recovering energy waste in exhaust air from compressed air systems," Applied Energy, Elsevier, vol. 278(C).
    6. Salvatori, Simone & Benedetti, Miriam & Bonfà, Francesca & Introna, Vito & Ubertini, Stefano, 2018. "Inter-sectorial benchmarking of compressed air generation energy performance: Methodology based on real data gathering in large and energy-intensive industrial firms," Applied Energy, Elsevier, vol. 217(C), pages 266-280.
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