IDEAS home Printed from https://ideas.repec.org/a/eco/journ2/2020-03-52.html
   My bibliography  Save this article

Energy Savings Measures in Compressed Air Systems

Author

Listed:
  • Hernan Hernandez-Herrera

    (Facultad de Ingenier as, Universidad Sim n Bol var, Barranquilla, Colombia,)

  • Jorge I. Silva-Ortega

    (Research Group of Energy Optimization GIOPEN, Universidad de la Costa, Barranquilla, Colombia,)

  • Vicente Leonel Mart nez Diaz

    (Facultad de Ingenier as, Universidad Sim n Bol var, Barranquilla, Colombia,)

  • Zaid Garc a Sanchez

    (Center of Energy and Environmental Studies Department, Universidad de Cienfuegos, Cuba,)

  • Gilberto Gonz lez Garc a

    (Facultad de Ingenier as, Instituci n Universitaria ITSA, Barranquilla, Colombia.)

  • Sandra M. Escorcia

    (Facultad de Ingenier as, Universidad Sim n Bol var, Barranquilla, Colombia,)

  • Habid E. Zarate

    (Facultad de Ingenier as, Universidad Sim n Bol var, Barranquilla, Colombia,)

Abstract

Compressed air is one of the most widely used application energies in the industry, such as good transportability, safety, purity, cleanliness, storage capacity and ease of use. In many countries, compressed air systems account for approximately 10% of the industry's total electricity consumption. Despite all its advantages, compressed air is expensive, only between 10% to 30% of the energy consumed reaches the point of final use. Energy is lost as heat, leaks, pressure drop, misuse, among others. Energy efficiency measures such as: reducing compressor pressure, lowering air inlet temperature, adequate storage capacity, recovering residual heat from the air compressor and reducing leakage, can produce energy savings between 20% to 60%, with an average return on investment lower than two years. This paper analyzes the main energy efficiency measures that can be applied in the CASs, the potential energy savings, implementation costs and return rate of each of them are being calculated giving a necessary tool for companies in their objectives to reduce greenhouse gas emissions and energy consumption.

Suggested Citation

  • Hernan Hernandez-Herrera & Jorge I. Silva-Ortega & Vicente Leonel Mart nez Diaz & Zaid Garc a Sanchez & Gilberto Gonz lez Garc a & Sandra M. Escorcia & Habid E. Zarate, 2020. "Energy Savings Measures in Compressed Air Systems," International Journal of Energy Economics and Policy, Econjournals, vol. 10(3), pages 414-422.
    • Handle: RePEc:eco:journ2:2020-03-52
    as

    Download full text from publisher

    File URL: https://www.econjournals.com/index.php/ijeep/article/download/9059/5042
    Download Restriction: no
    File URL: https://www.econjournals.com/index.php/ijeep/article/view/9059/5042
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Yin, Yonggao & Zheng, Baojun & Yang, Can & Zhang, Xiaosong, 2015. "A proposed compressed air drying method using pressurized liquid desiccant and experimental verification," Applied Energy, Elsevier, vol. 141(C), pages 80-89.
    2. Vittorini, Diego & Cipollone, Roberto, 2016. "Energy saving potential in existing industrial compressors," Energy, Elsevier, vol. 102(C), pages 502-515.
    3. Luis Marcos Castellanos & Hernan Hernandez-Herrera & Jorge I. Silva-Ortega & Vicente Leonel Mart nez Diaz & Zaid Garc a Sanchez, 2019. "Potential Energy Savings and CO2 Emissions Reduction in Colombia Compressed Air Systems," International Journal of Energy Economics and Policy, Econjournals, vol. 9(6), pages 71-78.
    4. Fleiter, Tobias & Hirzel, Simon & Worrell, Ernst, 2012. "The characteristics of energy-efficiency measures – a neglected dimension," Energy Policy, Elsevier, vol. 51(C), pages 502-513.
    5. Julio R. G mez Sarduy & Percy R. Viego Felipe & Yamile D az Torres & Mario A. lvarez-Guerra Plascencia & Vladimir Sousa Santos & Dries Haeseldonckx, 2018. "A New Energy Performance Indicator for Energy Management System of a Wheat Mill Plant," International Journal of Energy Economics and Policy, Econjournals, vol. 8(4), pages 324-330.
    6. Neale, James R. & Kamp, Peter J.J., 2009. "Compressed air system best practice programmes: What needs to change to secure long-term energy savings for New Zealand?," Energy Policy, Elsevier, vol. 37(9), pages 3400-3408, September.
    7. Abdelaziz, E.A. & Saidur, R. & Mekhilef, S., 2011. "A review on energy saving strategies in industrial sector," Renewable and Sustainable Energy Reviews, Elsevier, vol. 15(1), pages 150-168, January.
    8. Benedetti, Miriam & Bonfa', Francesca & Bertini, Ilaria & Introna, Vito & Ubertini, Stefano, 2018. "Explorative study on Compressed Air Systems’ energy efficiency in production and use: First steps towards the creation of a benchmarking system for large and energy-intensive industrial firms," Applied Energy, Elsevier, vol. 227(C), pages 436-448.
    9. Saidur, R. & Rahim, N.A. & Hasanuzzaman, M., 2010. "A review on compressed-air energy use and energy savings," Renewable and Sustainable Energy Reviews, Elsevier, vol. 14(4), pages 1135-1153, May.
    10. Yang, Ming, 2009. "Air compressor efficiency in a Vietnamese enterprise," Energy Policy, Elsevier, vol. 37(6), pages 2327-2337, June.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Doner, Nimeti & Ciddi, Kerem, 2022. "Regression analysis of the operational parameters and energy-saving potential of industrial compressed air systems," Energy, Elsevier, vol. 252(C).
    2. Oleksandr Liaposhchenko & Dmytro Bondar & Marek Ochowiak & Ivan Pavlenko & Sylwia Włodarczak, 2024. "Modeling of Separation with Drying Processes for Compressed Air Using an Experimental Setup with Separation–Condensation and Throttling Devices," Energies, MDPI, vol. 17(13), pages 1-14, June.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Andrea Trianni & Davide Accordini & Enrico Cagno, 2020. "Identification and Categorization of Factors Affecting the Adoption of Energy Efficiency Measures within Compressed Air Systems," Energies, MDPI, vol. 13(19), pages 1-51, October.
    2. Benedetti, Miriam & Bonfa', Francesca & Bertini, Ilaria & Introna, Vito & Ubertini, Stefano, 2018. "Explorative study on Compressed Air Systems’ energy efficiency in production and use: First steps towards the creation of a benchmarking system for large and energy-intensive industrial firms," Applied Energy, Elsevier, vol. 227(C), pages 436-448.
    3. Cabello Eras, Juan José & Sagastume Gutiérrez, Alexis & Sousa Santos, Vladimir & Cabello Ulloa, Mario Javier, 2020. "Energy management of compressed air systems. Assessing the production and use of compressed air in industry," Energy, Elsevier, vol. 213(C).
    4. Luis Marcos Castellanos & Hernan Hernandez-Herrera & Jorge I. Silva-Ortega & Vicente Leonel Mart nez Diaz & Zaid Garc a Sanchez, 2019. "Potential Energy Savings and CO2 Emissions Reduction in Colombia Compressed Air Systems," International Journal of Energy Economics and Policy, Econjournals, vol. 9(6), pages 71-78.
    5. Trianni, Andrea & Cagno, Enrico & Accordini, Davide, 2019. "Energy efficiency measures in electric motors systems: A novel classification highlighting specific implications in their adoption," Applied Energy, Elsevier, vol. 252(C), pages 1-1.
    6. Salvatori, Simone & Benedetti, Miriam & Bonfà, Francesca & Introna, Vito & Ubertini, Stefano, 2018. "Inter-sectorial benchmarking of compressed air generation energy performance: Methodology based on real data gathering in large and energy-intensive industrial firms," Applied Energy, Elsevier, vol. 217(C), pages 266-280.
    7. Trianni, Andrea & Cagno, Enrico & De Donatis, Alessio, 2014. "A framework to characterize energy efficiency measures," Applied Energy, Elsevier, vol. 118(C), pages 207-220.
    8. Nehler, Therese, 2018. "Linking energy efficiency measures in industrial compressed air systems with non-energy benefits – A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 89(C), pages 72-87.
    9. Czopek, Dorota & Gryboś, Dominik & Leszczyński, Jacek & Wiciak, Jerzy, 2022. "Identification of energy wastes through sound analysis in compressed air systems," Energy, Elsevier, vol. 239(PB).
    10. Gryboś, Dominik & Młynarczyk, Dorota & Leszczyński, Jacek & Wiciak, Jerzy, 2024. "Mitigation of noise pollution in compressed air installations through the use of an air collection system in the expansion process," Applied Energy, Elsevier, vol. 364(C).
    11. Massimo Borg & Paul Refalo & Emmanuel Francalanza, 2023. "Failure Detection Techniques on the Demand Side of Smart and Sustainable Compressed Air Systems: A Systematic Review," Energies, MDPI, vol. 16(7), pages 1-36, March.
    12. Yoon, Hae-Sung & Kim, Eun-Seob & Kim, Min-Soo & Lee, Jang-Yeob & Lee, Gyu-Bong & Ahn, Sung-Hoon, 2015. "Towards greener machine tools – A review on energy saving strategies and technologies," Renewable and Sustainable Energy Reviews, Elsevier, vol. 48(C), pages 870-891.
    13. Fábio de Oliveira Neves & Henrique Ewbank & José Arnaldo Frutuoso Roveda & Andrea Trianni & Fernando Pinhabel Marafão & Sandra Regina Monteiro Masalskiene Roveda, 2022. "Economic and Production-Related Implications for Industrial Energy Efficiency: A Logistic Regression Analysis on Cross-Cutting Technologies," Energies, MDPI, vol. 15(4), pages 1-19, February.
    14. Madlool, N.A. & Saidur, R. & Rahim, N.A. & Kamalisarvestani, M., 2013. "An overview of energy savings measures for cement industries," Renewable and Sustainable Energy Reviews, Elsevier, vol. 19(C), pages 18-29.
    15. Mekhilef, S. & Saidur, R. & Safari, A., 2011. "A review on solar energy use in industries," Renewable and Sustainable Energy Reviews, Elsevier, vol. 15(4), pages 1777-1790, May.
    16. Du Plessis, Gideon Edgar & Liebenberg, Leon & Mathews, Edward Henry, 2013. "The use of variable speed drives for cost-effective energy savings in South African mine cooling systems," Applied Energy, Elsevier, vol. 111(C), pages 16-27.
    17. Ulf Hummel & Peter Radgen & Sercan Ülker & Ralph Schelle, 2021. "Findings from Measurements of the Electric Power Demand of Air Compressors," Energies, MDPI, vol. 14(24), pages 1-11, December.
    18. Trianni, Andrea & Cagno, Enrico & Bertolotti, Matteo & Thollander, Patrik & Andersson, Elias, 2019. "Energy management: A practice-based assessment model," Applied Energy, Elsevier, vol. 235(C), pages 1614-1636.
    19. Nel, A.J.H. & Vosloo, J.C. & Mathews, M.J., 2018. "Financial model for energy efficiency projects in the mining industry," Energy, Elsevier, vol. 163(C), pages 546-554.
    20. Sa, Aida & Thollander, Patrik & Cagno, Enrico, 2017. "Assessing the driving factors for energy management program adoption," Renewable and Sustainable Energy Reviews, Elsevier, vol. 74(C), pages 538-547.

    More about this item

    Keywords

    Compressed air systems; electricity consumption; energy efficiency; energy savings;
    All these keywords.

    JEL classification:

    • Q47 - Agricultural and Natural Resource Economics; Environmental and Ecological Economics - - Energy - - - Energy Forecasting
    • L94 - Industrial Organization - - Industry Studies: Transportation and Utilities - - - Electric Utilities
    • N66 - Economic History - - Manufacturing and Construction - - - Latin America; Caribbean

    Statistics

    Access and download statistics

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eco:journ2:2020-03-52. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Ilhan Ozturk (email available below). General contact details of provider: http://www.econjournals.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.