IDEAS home Printed from https://ideas.repec.org/a/gam/jeners/v16y2023i13p4928-d1178609.html
   My bibliography  Save this article

A Real-Time Calculation Method to Improve Boiler Safety in Deep Peak Shaving Cases

Author

Listed:
  • Xin Guo

    (School of Energy Science and Engineering, Harbin Institute of Technology, Harbin 150001, China
    Harbin Boiler Factory Co., Ltd., Harbin 150046, China)

  • Guangbo Zhao

    (School of Energy Science and Engineering, Harbin Institute of Technology, Harbin 150001, China)

  • Zhecheng Zhang

    (School of Energy Science and Engineering, Harbin Institute of Technology, Harbin 150001, China)

  • Dongdong Feng

    (School of Energy Science and Engineering, Harbin Institute of Technology, Harbin 150001, China)

  • Yongjie Wang

    (School of Energy Science and Engineering, Harbin Institute of Technology, Harbin 150001, China
    Harbin Boiler Factory Co., Ltd., Harbin 150046, China)

  • Zhengshun Zhang

    (Harbin Boiler Factory Co., Ltd., Harbin 150046, China)

Abstract

To tackle the overheating problem of the heating surface in deep peak shaving, it is urgent to develop working substance (steam) temperature regulation and heating surface safety control technologies that combine combustion and hydrodynamic instability evaluation. This work relies on a 1000 MW boiler involved in deep peak shaving, and adopts CFD numerical simulation technology to obtain reasonable holographic heat load data of the boiler. The heat load data and the working substance side data are coupled to develop a real-time performance calculation model that combines combustion and hydrodynamic steam temperature. Real-time monitoring of the local position of the boiler water wall and the convection heating surface can be achieved through the three steps: heat load screening, heat exchange process calculation, and result display. The results show that through the corresponding expression of on-site industrial parameters and CFD simulation data, the effective analysis, extraction, modeling and optimization of the operation data can be realized for real-time online monitoring and intelligent early warning of the entire working condition. The model error is less than 2 °C and the model can realize early warnings at 5 min, so as to ensure the safety and stability of boiler operation and save the operating cost of the power plant to a certain extent.

Suggested Citation

  • Xin Guo & Guangbo Zhao & Zhecheng Zhang & Dongdong Feng & Yongjie Wang & Zhengshun Zhang, 2023. "A Real-Time Calculation Method to Improve Boiler Safety in Deep Peak Shaving Cases," Energies, MDPI, vol. 16(13), pages 1-19, June.
    • Handle: RePEc:gam:jeners:v:16:y:2023:i:13:p:4928-:d:1178609
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/1996-1073/16/13/4928/pdf
    Download Restriction: no
    File URL: https://www.mdpi.com/1996-1073/16/13/4928/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Xin Guo & Liangwei Xia & Guangbo Zhao & Guohua Wei & Yongjie Wang & Yaning Yin & Jianming Guo & Xiaohan Ren, 2022. "Steam Temperature Characteristics in Boiler Water Wall Tubes Based on Furnace CFD and Hydrodynamic Coupling Model," Energies, MDPI, vol. 15(13), pages 1-28, June.
    2. Liu, Laibao & Wang, Zheng & Wang, Yang & Wang, Jun & Chang, Rui & He, Gang & Tang, Wenjun & Gao, Ziqi & Li, Jiangtao & Liu, Changyi & Zhao, Lin & Qin, Dahe & Li, Shuangcheng, 2020. "Optimizing wind/solar combinations at finer scales to mitigate renewable energy variability in China," Renewable and Sustainable Energy Reviews, Elsevier, vol. 132(C).
    3. Wu, Xiaofeng & Fan, Weidong & Liu, Yacheng & Bian, Bao, 2019. "Numerical simulation research on the unique thermal deviation in a 1000 MW tower type boiler," Energy, Elsevier, vol. 173(C), pages 1006-1020.
    4. Laubscher, Ryno & Rousseau, Pieter, 2020. "Numerical investigation on the impact of variable particle radiation properties on the heat transfer in high ash pulverized coal boiler through co-simulation," Energy, Elsevier, vol. 195(C).
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Pei Li & Ting Bao & Jian Guan & Zifu Shi & Zengxiao Xie & Yonggang Zhou & Wei Zhong, 2023. "Computational Analysis of Tube Wall Temperature of Superheater in 1000 MW Ultra-Supercritical Boiler Based on the Inlet Thermal Deviation," Energies, MDPI, vol. 16(3), pages 1-15, February.
    2. Hyunbin Jo & Jongkeun Park & Woosuk Kang & Junseok Hong & Sungmin Yoon & Howon Ra & Changkook Ryu, 2021. "Influence of Uneven Secondary Air Supply and Burner Tilt on Flow Pattern, Heat Transfer, and NOx Emissions in a 500 MWe Tangential-Firing Coal Boiler," Energies, MDPI, vol. 14(24), pages 1-18, December.
    3. Zhou, Jing & Zhu, Meng & Su, Sheng & Chen, Lei & Xu, Jun & Hu, Song & Wang, Yi & Jiang, Long & Zhong, Wenqi & Xiang, Jun, 2020. "Numerical analysis and modified thermodynamic calculation methods for the furnace in the 1000 MW supercritical CO2 coal-fired boiler," Energy, Elsevier, vol. 212(C).
    4. Chen, Zhichao & Yuan, Zhenhua & Zhang, Bo & Qiao, Yanyu & Li, Jiawei & Zeng, Lingyan & Li, Zhengqi, 2022. "Effect of secondary air mass flow rate ratio on the slagging characteristics of the pre-combustion chamber in industrial pulverized coal-fired boiler," Energy, Elsevier, vol. 251(C).
    5. Wei Fang & Cheng Yang & Dengfeng Liu & Qiang Huang & Bo Ming & Long Cheng & Lu Wang & Gang Feng & Jianan Shang, 2023. "Assessment of Wind and Solar Power Potential and Their Temporal Complementarity in China’s Northwestern Provinces: Insights from ERA5 Reanalysis," Energies, MDPI, vol. 16(20), pages 1-23, October.
    6. Vázquez, Rubén & Cabos, William & Nieto-Borge, José Carlos & Gutiérrez, Claudia, 2024. "Complementarity of offshore energy resources on the Spanish coasts: Wind, wave, and photovoltaic energy," Renewable Energy, Elsevier, vol. 224(C).
    7. Aniza, Ria & Chen, Wei-Hsin & Lin, Yu-Ying & Tran, Khanh-Quang & Chang, Jo-Shu & Lam, Su Shiung & Park, Young-Kwon & Kwon, Eilhann E. & Tabatabaei, Meisam, 2021. "Independent parallel pyrolysis kinetics of extracted proteins and lipids as well as model carbohydrates in microalgae," Applied Energy, Elsevier, vol. 300(C).
    8. Fuquan Zhao & Fanlong Bai & Xinglong Liu & Zongwei Liu, 2022. "A Review on Renewable Energy Transition under China’s Carbon Neutrality Target," Sustainability, MDPI, vol. 14(22), pages 1-27, November.
    9. Zhang, Juntao & Cheng, Chuntian & Yu, Shen & Su, Huaying, 2022. "Chance-constrained co-optimization for day-ahead generation and reserve scheduling of cascade hydropower–variable renewable energy hybrid systems," Applied Energy, Elsevier, vol. 324(C).
    10. Jakub Jurasz & Jerzy Mikulik & Paweł B. Dąbek & Mohammed Guezgouz & Bartosz Kaźmierczak, 2021. "Complementarity and ‘Resource Droughts’ of Solar and Wind Energy in Poland: An ERA5-Based Analysis," Energies, MDPI, vol. 14(4), pages 1-24, February.
    11. Alexander I. Balitskii & Vitaly V. Dmytryk & Lyubomir M. Ivaskevich & Olexiy A. Balitskii & Alyona V. Glushko & Lev B. Medovar & Karol F. Abramek & Ganna P. Stovpchenko & Jacek J. Eliasz & Marcin A. K, 2022. "Improvement of the Mechanical Characteristics, Hydrogen Crack Resistance and Durability of Turbine Rotor Steels Welded Joints," Energies, MDPI, vol. 15(16), pages 1-23, August.
    12. Orumbayev, Rakhimzhan K. & Bakhtiyar, Balzhan T. & Umyshev, Dias R. & Kumargazina, Madina B. & Otynchiyeva, Marzhan T. & Akimbek, Gulmira A., 2021. "Experimental study of ash wear of heat exchange surfaces of the boiler," Energy, Elsevier, vol. 215(PA).
    13. Lu, Zhou & Gozgor, Giray & Mahalik, Mantu Kumar & Padhan, Hemachandra & Yan, Cheng, 2022. "Welfare gains from international trade and renewable energy demand: Evidence from the OECD countries," Energy Economics, Elsevier, vol. 112(C).
    14. Li, Zixiang & Miao, Zhengqing & Han, Baoju & Qiao, Xinqi, 2022. "Effects of the number of wall mounted burners on performance of a 660 MW tangentially fired lignite boiler with annularly combined multiple airflows," Energy, Elsevier, vol. 255(C).
    15. Jánosi, Imre M. & Medjdoub, Karim & Vincze, Miklós, 2021. "Combined wind-solar electricity production potential over north-western Africa," Renewable and Sustainable Energy Reviews, Elsevier, vol. 151(C).
    16. Auza, Anna & Asadi, Ehsan & Chenari, Behrang & Gameiro da Silva, Manuel, 2024. "Review of cost objective functions in multi-objective optimisation analysis of buildings," Renewable and Sustainable Energy Reviews, Elsevier, vol. 191(C).
    17. Fan, Jing-Li & Huang, Xi & Shi, Jie & Li, Kai & Cai, Jingwen & Zhang, Xian, 2023. "Complementary potential of wind-solar-hydro power in Chinese provinces: Based on a high temporal resolution multi-objective optimization model," Renewable and Sustainable Energy Reviews, Elsevier, vol. 184(C).
    18. Xiong, Hualin & Egusquiza, Mònica & Alberg Østergaard, Poul & Pérez-Díaz, Juan I. & Sun, Guoxiu & Egusquiza, Eduard & Patelli, Edoardo & Xu, Beibei & Duan, Hongjiang & Chen, Diyi & Luo, Xingqi, 2021. "Multi-objective optimization of a hydro-wind-photovoltaic power complementary plant with a vibration avoidance strategy," Applied Energy, Elsevier, vol. 301(C).
    19. Hyunbin Jo & Kiseop Kang & Jongkeun Park & Changkook Ryu & Hyunsoo Ahn & Younggun Go, 2019. "Optimization of Air Distribution to Reduce NOx Emission and Unburned Carbon for the Retrofit of a 500 MWe Tangential-Firing Coal Boiler," Energies, MDPI, vol. 12(17), pages 1-20, August.
    20. Ti, Shuguang & Kuang, Min & Wang, Haopeng & Xu, Guangyin & Niu, Cong & Liu, Yannan & Wang, Zhenfeng, 2020. "Experimental combustion characteristics and NOx emissions at 50% of the full load for a 600-MWe utility boiler: Effects of the coal feed rate for various mills," Energy, Elsevier, vol. 196(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jeners:v:16:y:2023:i:13:p:4928-:d:1178609. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.