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Profitability of Conveyor Belt Refurbishment and Diagnostics in the Light of the Circular Economy and the Full and Effective Use of Resources

Author

Listed:
  • Ryszard Błażej

    (Faculty of Geoengineering, Mining and Geology, Wroclaw University of Science and Technology, Na Grobli 15 St., 50-421 Wrocław, Poland)

  • Leszek Jurdziak

    (Faculty of Geoengineering, Mining and Geology, Wroclaw University of Science and Technology, Na Grobli 15 St., 50-421 Wrocław, Poland)

  • Agata Kirjanów-Błażej

    (Faculty of Information and Communication Technology, Wroclaw University of Science and Technology, Janiszewskiego 11/17 St., 50-372 Wrocław, Poland)

  • Mirosław Bajda

    (Faculty of Geoengineering, Mining and Geology, Wroclaw University of Science and Technology, Na Grobli 15 St., 50-421 Wrocław, Poland)

  • Dominika Olchówka

    (Faculty of Geoengineering, Mining and Geology, Wroclaw University of Science and Technology, Na Grobli 15 St., 50-421 Wrocław, Poland)

  • Aleksandra Rzeszowska

    (Faculty of Geoengineering, Mining and Geology, Wroclaw University of Science and Technology, Na Grobli 15 St., 50-421 Wrocław, Poland)

Abstract

The authors propose a new method of predictive replacements of belt sections in a conveyor belt loop with their refurbishment based on their condition recognized by specially designed diagnostic devices: DiagBelt and BeltSonic. Selection of the moment for belt replacement is made on the basis of forecasted state of its wear, when steel cable failure density exceeds the selected threshold or the percentage of belt covers abrasion exceeds the permissible level. The use of double belt refurbishment extends the total belt operation time, but without diagnostics, the reconditioning success rate is relatively low. Visual inspection allows only an uncertain assessment of cable condition. New devices give precise assessment of their condition and allow the selection of a non-linear rate of belt condition based on consecutive scans. The assessed condition of the cables is the key factor in successful belt refurbishment and obtained cost savings. Additionally, diagnostics can help extend belt life. Identified failures can be repaired in order to prevent accelerated belt degradation. The use of diagnostics in the current replacement strategy significantly improves the economic efficiency of belt reconditioning. The reuse of the belt core ensures efficient use of resources and reduces the level of waste, which fits into the circular economy.

Suggested Citation

  • Ryszard Błażej & Leszek Jurdziak & Agata Kirjanów-Błażej & Mirosław Bajda & Dominika Olchówka & Aleksandra Rzeszowska, 2022. "Profitability of Conveyor Belt Refurbishment and Diagnostics in the Light of the Circular Economy and the Full and Effective Use of Resources," Energies, MDPI, vol. 15(20), pages 1-15, October.
    • Handle: RePEc:gam:jeners:v:15:y:2022:i:20:p:7632-:d:943623
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    References listed on IDEAS

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    1. Daniela Marasova & Miriam Andrejiova & Anna Grincova, 2021. "Dynamic Model of Impact Energy Absorption by a Conveyor Belt in Interaction with the Support System," Energies, MDPI, vol. 15(1), pages 1-14, December.
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    3. Dominika Olchówka & Aleksandra Rzeszowska & Leszek Jurdziak & Ryszard Błażej, 2021. "Statistical Analysis and Neural Network in Detecting Steel Cord Failures in Conveyor Belts," Energies, MDPI, vol. 14(11), pages 1-11, May.
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