IDEAS home Printed from https://ideas.repec.org/a/gam/jeners/v14y2021i20p6489-d653063.html
   My bibliography  Save this article

Analysis of the Suitability of Signal Features for Individual Sensor Types in the Diagnosis of Gradual Tool Wear in Turning

Author

Listed:
  • Joanna Kossakowska

    (Faculty of Mechanical and Industrial Engineering, Warsaw University of Technology, 02-524 Warsaw, Poland)

  • Sebastian Bombiński

    (Faculty of Mechanical Engineering, Kazimierz Pulaski University of Technology and Humanities in Radom, 26-600 Radom, Poland)

  • Krzysztof Ejsmont

    (Faculty of Mechanical and Industrial Engineering, Warsaw University of Technology, 02-524 Warsaw, Poland)

Abstract

There are many items in the literature indicating that certain signal features (SFs) of cutting forces, vibrations or acoustic emission are useful for the diagnosis of tool wear in certain single experiments. There is no answer to whether these SFs are universal. The novelty of this article is an attempt to answer these questions and propose a large set of SFs related to tool wear, but without including superfluous SFs. The analysis of the usefulness of the signal properties for the state of the cutting tool in turning was carried out on a large experiment. A number of various SFs obtained for various signal analysis methods were selected for the study. It is found that no SF is always related to the tool wear, so we define many different signal characteristics that can be related to the tool wear (basic set) and automatically select those associated with it in a given machining case. To this end, the relationship between the measures and the wear of the tool was analyzed. Interrelated measures were excluded from it. The obtained results can be used to build a new generation of more effective tool wear diagnostics systems. One of the goals of the tool wear diagnosis system is to save the energy used. The results can also enable the refinement of existing algorithms that predict the energy consumption of a machine.

Suggested Citation

  • Joanna Kossakowska & Sebastian Bombiński & Krzysztof Ejsmont, 2021. "Analysis of the Suitability of Signal Features for Individual Sensor Types in the Diagnosis of Gradual Tool Wear in Turning," Energies, MDPI, vol. 14(20), pages 1-23, October.
    • Handle: RePEc:gam:jeners:v:14:y:2021:i:20:p:6489-:d:653063
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/1996-1073/14/20/6489/pdf
    Download Restriction: no
    File URL: https://www.mdpi.com/1996-1073/14/20/6489/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Zhao, G.Y. & Liu, Z.Y. & He, Y. & Cao, H.J. & Guo, Y.B., 2017. "Energy consumption in machining: Classification, prediction, and reduction strategy," Energy, Elsevier, vol. 133(C), pages 142-157.
    2. Guofeng Wang & Yanchao Zhang & Chang Liu & Qinglu Xie & Yonggang Xu, 2019. "A new tool wear monitoring method based on multi-scale PCA," Journal of Intelligent Manufacturing, Springer, vol. 30(1), pages 113-122, January.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Agga, Ali & Abbou, Ahmed & Labbadi, Moussa & El Houm, Yassine, 2021. "Short-term self consumption PV plant power production forecasts based on hybrid CNN-LSTM, ConvLSTM models," Renewable Energy, Elsevier, vol. 177(C), pages 101-112.
    2. Shailendra Pawanr & Kapil Gupta, 2024. "A Review on Recent Advances in the Energy Efficiency of Machining Processes for Sustainability," Energies, MDPI, vol. 17(15), pages 1-21, July.
    3. Jessica Walther & Matthias Weigold, 2021. "A Systematic Review on Predicting and Forecasting the Electrical Energy Consumption in the Manufacturing Industry," Energies, MDPI, vol. 14(4), pages 1-24, February.
    4. Xiao, Qinge & Li, Congbo & Tang, Ying & Pan, Jian & Yu, Jun & Chen, Xingzheng, 2019. "Multi-component energy modeling and optimization for sustainable dry gear hobbing," Energy, Elsevier, vol. 187(C).
    5. Wo Jae Lee & Gamini P. Mendis & Matthew J. Triebe & John W. Sutherland, 2020. "Monitoring of a machining process using kernel principal component analysis and kernel density estimation," Journal of Intelligent Manufacturing, Springer, vol. 31(5), pages 1175-1189, June.
    6. Silviu Răileanu & Theodor Borangiu & Ionuț Lențoiu & Mihnea Constantinescu, 2024. "Optimizing Energy Consumption of Industrial Robots with Model-Based Layout Design," Sustainability, MDPI, vol. 16(3), pages 1-20, January.
    7. Gomez, William & Wang, Fu-Kwun & Lo, Shih-Che, 2024. "A hybrid approach based machine learning models in electricity markets," Energy, Elsevier, vol. 289(C).
    8. Sylwester Kaczmarzewski & Dominika Matuszewska & Maciej Sołtysik, 2021. "Analysis of Selected Service Industries in Terms of the Use of Photovoltaics before and during the COVID-19 Pandemic," Energies, MDPI, vol. 15(1), pages 1-24, December.
    9. Benjie Li & Hualin Zheng & Xiao Yang & Liang Guo & Binglin Li, 2020. "Energy Optimization for Motorized Spindle System of Machine Tools under Minimum Thermal Effects and Maximum Productivity Constraints," Energies, MDPI, vol. 13(22), pages 1-17, November.
    10. Tangbin Xia & Xiangxin An & Huaqiang Yang & Yimin Jiang & Yuhui Xu & Meimei Zheng & Ershun Pan, 2023. "Efficient Energy Use in Manufacturing Systems—Modeling, Assessment, and Management Strategy," Energies, MDPI, vol. 16(3), pages 1-20, January.
    11. Qiao, Weibiao & Liu, Wei & Liu, Enbin, 2021. "A combination model based on wavelet transform for predicting the difference between monthly natural gas production and consumption of U.S," Energy, Elsevier, vol. 235(C).
    12. Yuqing Zhou & Bintao Sun & Weifang Sun & Zhi Lei, 2022. "Tool wear condition monitoring based on a two-layer angle kernel extreme learning machine using sound sensor for milling process," Journal of Intelligent Manufacturing, Springer, vol. 33(1), pages 247-258, January.
    13. Soheyl Khalilpourazari & Saman Khalilpourazary & Aybike Özyüksel Çiftçioğlu & Gerhard-Wilhelm Weber, 2021. "Designing energy-efficient high-precision multi-pass turning processes via robust optimization and artificial intelligence," Journal of Intelligent Manufacturing, Springer, vol. 32(6), pages 1621-1647, August.
    14. Hongyi Wu & Xuanyi Wang & Xiaolei Deng & Hongyao Shen & Xinhua Yao, 2024. "Review on Design Research in CNC Machine Tools Based on Energy Consumption," Sustainability, MDPI, vol. 16(2), pages 1-20, January.
    15. Lucas Costa Brito & Márcio Bacci Silva & Marcus Antonio Viana Duarte, 2021. "Identification of cutting tool wear condition in turning using self-organizing map trained with imbalanced data," Journal of Intelligent Manufacturing, Springer, vol. 32(1), pages 127-140, January.
    16. Pimenov, Danil Yu & Mia, Mozammel & Gupta, Munish K. & Machado, Álisson R. & Pintaude, Giuseppe & Unune, Deepak Rajendra & Khanna, Navneet & Khan, Aqib Mashood & Tomaz, Ítalo & Wojciechowski, Szymon &, 2022. "Resource saving by optimization and machining environments for sustainable manufacturing: A review and future prospects," Renewable and Sustainable Energy Reviews, Elsevier, vol. 166(C).
    17. Danil Yu Pimenov & Andres Bustillo & Szymon Wojciechowski & Vishal S. Sharma & Munish K. Gupta & Mustafa Kuntoğlu, 2023. "Artificial intelligence systems for tool condition monitoring in machining: analysis and critical review," Journal of Intelligent Manufacturing, Springer, vol. 34(5), pages 2079-2121, June.
    18. Ramya Kuppusamy & Srete Nikolovski & Yuvaraja Teekaraman, 2023. "Review of Machine Learning Techniques for Power Quality Performance Evaluation in Grid-Connected Systems," Sustainability, MDPI, vol. 15(20), pages 1-29, October.
    19. Lin Zheng & Wei Zhang & Fei Liang & Shuang Lin & Xiangyu Jin, 2017. "Experimental Studies of Phase Change and Microencapsulated Phase Change Materials in a Cold Storage/Transportation System with Solar Driven Cooling Cycle," Energies, MDPI, vol. 10(11), pages 1-11, November.
    20. Athar Ajaz Khan & János Abonyi, 2022. "Simulation of Sustainable Manufacturing Solutions: Tools for Enabling Circular Economy," Sustainability, MDPI, vol. 14(15), pages 1-40, August.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jeners:v:14:y:2021:i:20:p:6489-:d:653063. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.