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Phase-Shift PWM-Controlled DC–DC Converter with Secondary-Side Current Doubler Rectifier for On-Board Charger Application

Author

Listed:
  • Khairy Sayed

    (Faculty of Engineering, Sohag University, Sohag 82524, Egypt)

  • Ziad M. Ali

    (College of Engineering at Wadi Addawaser, Prince Sattam Bin Abdulaziz University, KSA 11991, Saudi Arabia
    Department of Electrical Engineering, Aswan University, Aswan 81542, Egypt)

  • Mujahed Aldhaifallah

    (Systems Engineering Department, King Fahd University of Petroleum & Minerals, Dhahran 31261, Saudi Arabia)

Abstract

A novel circuit topology for an on-board battery charger for plugged-in electric vehicles (PEVs) is presented in this paper. The proposed on-board battery charger is composed of three H-bridges on the primary side, a high-frequency transformer (HFT), and a current doubler circuit on the secondary side of the HFT. As part of an electric vehicle (EV) on-board charger, it is required to have a highly compact and efficient, lightweight, and isolated direct current (DC)–DC converter to enable battery charging through voltage/current regulation. In this work, performance characteristics of full-bridge phase-shift topology are analyzed and compared for EV charging applications. The current doubler with synchronous rectification topology is chosen due to its wider-range soft-switching availability over the full load range, and potential for a smaller and more compact size. The design employs a phase-shift full-bridge topology in the primary power stage. The current doubler with synchronous recitation is placed on the secondary. Over 92% of efficiency is achieved on the isolated charger. Design considerations for optimized zero-voltage transition are disused.

Suggested Citation

  • Khairy Sayed & Ziad M. Ali & Mujahed Aldhaifallah, 2020. "Phase-Shift PWM-Controlled DC–DC Converter with Secondary-Side Current Doubler Rectifier for On-Board Charger Application," Energies, MDPI, vol. 13(9), pages 1-18, May.
  • Handle: RePEc:gam:jeners:v:13:y:2020:i:9:p:2298-:d:354380
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    References listed on IDEAS

    as
    1. Khairy Sayed & Mohammed G. Gronfula & Hamdy A. Ziedan, 2020. "Novel Soft-Switching Integrated Boost DC-DC Converter for PV Power System," Energies, MDPI, vol. 13(3), pages 1-17, February.
    2. Khairy Sayed & Ahmed G. Abo-Khalil & Ali S. Alghamdi, 2019. "Optimum Resilient Operation and Control DC Microgrid Based Electric Vehicles Charging Station Powered by Renewable Energy Sources," Energies, MDPI, vol. 12(22), pages 1-23, November.
    3. Khairy Sayed & Hossam A. Gabbar, 2016. "Electric Vehicle to Power Grid Integration Using Three-Phase Three-Level AC/DC Converter and PI-Fuzzy Controller," Energies, MDPI, vol. 9(7), pages 1-16, July.
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    Cited by:

    1. Dong-Ryeol Park & Yong Kim, 2021. "Design and Implementation of Improved High Step-Down DC-DC Converter for Electric Vehicles," Energies, MDPI, vol. 14(14), pages 1-19, July.
    2. Khairy Sayed & Abdulaziz Almutairi & Naif Albagami & Omar Alrumayh & Ahmed G. Abo-Khalil & Hedra Saleeb, 2022. "A Review of DC-AC Converters for Electric Vehicle Applications," Energies, MDPI, vol. 15(3), pages 1-32, February.
    3. Salvatore Musumeci, 2023. "Energy Conversion Using Electronic Power Converters: Technologies and Applications," Energies, MDPI, vol. 16(8), pages 1-9, April.
    4. Abdulaziz Almutairi & Khairy Sayed & Naif Albagami & Ahmed G. Abo-Khalil & Hedra Saleeb, 2021. "Multi-Port PWM DC-DC Power Converter for Renewable Energy Applications," Energies, MDPI, vol. 14(12), pages 1-22, June.
    5. Khairy Sayed & Ahmed Kassem & Hedra Saleeb & Ali S. Alghamdi & Ahmed G. Abo-Khalil, 2020. "Energy-Saving of Battery Electric Vehicle Powertrain and Efficiency Improvement during Different Standard Driving Cycles," Sustainability, MDPI, vol. 12(24), pages 1-26, December.
    6. Belqasem Aljafari & Gunapriya Devarajan & Sivaranjani Subramani & Subramaniyaswamy Vairavasundaram, 2023. "Intelligent RBF-Fuzzy Controller Based Non-Isolated DC-DC Multi-Port Converter for Renewable Energy Applications," Sustainability, MDPI, vol. 15(12), pages 1-22, June.

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