IDEAS home Printed from https://ideas.repec.org/a/gam/jeners/v12y2019i5p898-d212097.html
   My bibliography  Save this article

Design Optimization of a Hybrid Steam-PCM Thermal Energy Storage for Industrial Applications

Author

Listed:
  • René Hofmann

    (Institute for Energy Systems and Thermodynamics, TU Wien, Getreidemarkt 9/BA, 1060 Vienna, Austria
    Center for Energy, Sustainable Thermal Energy Systems, AIT Austrian Institute of Technology GmbH, Giefinggasse 2, 1210 Vienna, Austria)

  • Sabrina Dusek

    (Center for Energy, Sustainable Thermal Energy Systems, AIT Austrian Institute of Technology GmbH, Giefinggasse 2, 1210 Vienna, Austria)

  • Stephan Gruber

    (Center for Energy, Sustainable Thermal Energy Systems, AIT Austrian Institute of Technology GmbH, Giefinggasse 2, 1210 Vienna, Austria)

  • Gerwin Drexler-Schmid

    (Center for Energy, Sustainable Thermal Energy Systems, AIT Austrian Institute of Technology GmbH, Giefinggasse 2, 1210 Vienna, Austria)

Abstract

The efficiency of industrial processes can be increased by balancing steam production and consumption with a Ruths steam storage system. The capacity of this storage type depends strongly on the volume; therefore, a hybrid storage concept was developed, which combines a Ruths steam storage with phase change material. The high storage capacity of phase change material can be very advantageous, but the low thermal conductivity of this material is a limiting factor. On the contrary, Ruths steam storages have fast reaction times, meaning that the hybrid storage concept should make use of the advantages and compensate for the disadvantages of both storage types. To answer the question on whether this hybrid storage concept is economically feasible, a non-linear design optimization tool for a hybrid storage system is presented. From a preliminary approximation, the results show that the costs of hybrid storage can be reduced, in comparison to a Ruths steam storage with the same storage capacity. Furthermore, a possible hybrid storage design for a real industrial implementation is discussed. Based on further analyses, it was shown that under certain conditions, the retrofitting of a conventional Ruths steam storage to a hybrid storage can be advantageous and cost-effective, compared to an additional Ruths steam storage.

Suggested Citation

  • René Hofmann & Sabrina Dusek & Stephan Gruber & Gerwin Drexler-Schmid, 2019. "Design Optimization of a Hybrid Steam-PCM Thermal Energy Storage for Industrial Applications," Energies, MDPI, vol. 12(5), pages 1-25, March.
    • Handle: RePEc:gam:jeners:v:12:y:2019:i:5:p:898-:d:212097
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/1996-1073/12/5/898/pdf
    Download Restriction: no
    File URL: https://www.mdpi.com/1996-1073/12/5/898/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Jian, Yongfang & Falcoz, Quentin & Neveu, Pierre & Bai, Fengwu & Wang, Yan & Wang, Zhifeng, 2015. "Design and optimization of solid thermal energy storage modules for solar thermal power plant applications," Applied Energy, Elsevier, vol. 139(C), pages 30-42.
    2. Dusek, Sabrina & Hofmann, René & Gruber, Stephan, 2019. "Design analysis of a hybrid storage concept combining Ruths steam storage and latent thermal energy storage," Applied Energy, Elsevier, vol. 251(C), pages 1-1.
    3. Laing, Doerte & Bauer, Thomas & Breidenbach, Nils & Hachmann, Bernd & Johnson, Maike, 2013. "Development of high temperature phase-change-material storages," Applied Energy, Elsevier, vol. 109(C), pages 497-504.
    4. Xu, Yang & Ren, Qinlong & Zheng, Zhang-Jing & He, Ya-Ling, 2017. "Evaluation and optimization of melting performance for a latent heat thermal energy storage unit partially filled with porous media," Applied Energy, Elsevier, vol. 193(C), pages 84-95.
    5. Sabrina Dusek & René Hofmann, 2019. "Modeling of a Hybrid Steam Storage and Validation with an Industrial Ruths Steam Storage Line," Energies, MDPI, vol. 12(6), pages 1-21, March.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Kasper, Lukas & Pernsteiner, Dominik & Schirrer, Alexander & Jakubek, Stefan & Hofmann, René, 2023. "Experimental characterization, parameter identification and numerical sensitivity analysis of a novel hybrid sensible/latent thermal energy storage prototype for industrial retrofit applications," Applied Energy, Elsevier, vol. 344(C).
    2. Mohammad Javad Zarei & Hassan Bazai & Mohsen Sharifpur & Omid Mahian & Bahman Shabani, 2020. "The Effects of Fin Parameters on the Solidification of PCMs in a Fin-Enhanced Thermal Energy Storage System," Energies, MDPI, vol. 13(1), pages 1-20, January.
    3. Niknam, Pouriya H & Sciacovelli, Adriano, 2023. "Hybrid PCM-steam thermal energy storage for industrial processes – Link between thermal phenomena and techno-economic performance through dynamic modelling," Applied Energy, Elsevier, vol. 331(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Dusek, Sabrina & Hofmann, René & Gruber, Stephan, 2019. "Design analysis of a hybrid storage concept combining Ruths steam storage and latent thermal energy storage," Applied Energy, Elsevier, vol. 251(C), pages 1-1.
    2. Kasper, Lukas & Pernsteiner, Dominik & Schirrer, Alexander & Jakubek, Stefan & Hofmann, René, 2023. "Experimental characterization, parameter identification and numerical sensitivity analysis of a novel hybrid sensible/latent thermal energy storage prototype for industrial retrofit applications," Applied Energy, Elsevier, vol. 344(C).
    3. Niknam, Pouriya H & Sciacovelli, Adriano, 2023. "Hybrid PCM-steam thermal energy storage for industrial processes – Link between thermal phenomena and techno-economic performance through dynamic modelling," Applied Energy, Elsevier, vol. 331(C).
    4. Tiskatine, R. & Eddemani, A. & Gourdo, L. & Abnay, B. & Ihlal, A. & Aharoune, A. & Bouirden, L., 2016. "Experimental evaluation of thermo-mechanical performances of candidate rocks for use in high temperature thermal storage," Applied Energy, Elsevier, vol. 171(C), pages 243-255.
    5. Zhang, Chenyu & Wang, Ning & Xu, Hongtao & Fang, Yuan & Yang, Qiguo & Talkhoncheh, Fariborz Karimi, 2023. "Thermal management optimization of the photovoltaic cell by the phase change material combined with metal fins," Energy, Elsevier, vol. 263(PA).
    6. Xinguo Sun & Jasim M. Mahdi & Hayder I. Mohammed & Hasan Sh. Majdi & Wang Zixiong & Pouyan Talebizadehsardari, 2021. "Solidification Enhancement in a Triple-Tube Latent Heat Energy Storage System Using Twisted Fins," Energies, MDPI, vol. 14(21), pages 1-23, November.
    7. Xu, Yang & Li, Ming-Jia & Zheng, Zhang-Jing & Xue, Xiao-Dai, 2018. "Melting performance enhancement of phase change material by a limited amount of metal foam: Configurational optimization and economic assessment," Applied Energy, Elsevier, vol. 212(C), pages 868-880.
    8. Fukahori, Ryo & Nomura, Takahiro & Zhu, Chunyu & Sheng, Nan & Okinaka, Noriyuki & Akiyama, Tomohiro, 2016. "Thermal analysis of Al–Si alloys as high-temperature phase-change material and their corrosion properties with ceramic materials," Applied Energy, Elsevier, vol. 163(C), pages 1-8.
    9. Yang, Xiaohu & Yu, Jiabang & Guo, Zengxu & Jin, Liwen & He, Ya-Ling, 2019. "Role of porous metal foam on the heat transfer enhancement for a thermal energy storage tube," Applied Energy, Elsevier, vol. 239(C), pages 142-156.
    10. Liu, Changyu & Wu, Yangyang & Bian, Ji & Li, Dong & Liu, Xiaoyan, 2018. "Influence of PCM design parameters on thermal and optical performance of multi-layer glazed roof," Applied Energy, Elsevier, vol. 212(C), pages 151-161.
    11. Shahsavar, Amin & Al-Rashed, Abdullah A.A.A. & Entezari, Sajad & Sardari, Pouyan Talebizadeh, 2019. "Melting and solidification characteristics of a double-pipe latent heat storage system with sinusoidal wavy channels embedded in a porous medium," Energy, Elsevier, vol. 171(C), pages 751-769.
    12. Mahdi, Jasim M. & Mohammed, Hayder I. & Hashim, Emad T. & Talebizadehsardari, Pouyan & Nsofor, Emmanuel C., 2020. "Solidification enhancement with multiple PCMs, cascaded metal foam and nanoparticles in the shell-and-tube energy storage system," Applied Energy, Elsevier, vol. 257(C).
    13. Behzadi, Amirmohammad & Holmberg, Sture & Duwig, Christophe & Haghighat, Fariborz & Ooka, Ryozo & Sadrizadeh, Sasan, 2022. "Smart design and control of thermal energy storage in low-temperature heating and high-temperature cooling systems: A comprehensive review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 166(C).
    14. Mostafavi Tehrani, S. Saeed & Shoraka, Yashar & Nithyanandam, Karthik & Taylor, Robert A., 2019. "Shell-and-tube or packed bed thermal energy storage systems integrated with a concentrated solar power: A techno-economic comparison of sensible and latent heat systems," Applied Energy, Elsevier, vol. 238(C), pages 887-910.
    15. Mohammadreza Ebrahimnataj Tiji & Jasim M. Mahdi & Hayder I. Mohammed & Hasan Sh. Majdi & Abbas Ebrahimi & Rohollah Babaei Mahani & Pouyan Talebizadehsardari & Wahiba Yaïci, 2021. "Natural Convection Effect on Solidification Enhancement in a Multi-Tube Latent Heat Storage System: Effect of Tubes’ Arrangement," Energies, MDPI, vol. 14(22), pages 1-23, November.
    16. Xu, H.J. & Zhao, C.Y., 2015. "Thermodynamic analysis and optimization of cascaded latent heat storage system for energy efficient utilization," Energy, Elsevier, vol. 90(P2), pages 1662-1673.
    17. Ali M. Sefidan & Mehdi E. Sangari & Mathieu Sellier & Md. Imran Hossen Khan & Suvash C. Saha, 2022. "Modeling of Multi-Layer Phase Change Material in a Triplex Tube under Various Thermal Boundary Conditions," Energies, MDPI, vol. 15(9), pages 1-14, May.
    18. Saranprabhu, M.K. & Rajan, K.S., 2019. "Magnesium oxide nanoparticles dispersed solar salt with improved solid phase thermal conductivity and specific heat for latent heat thermal energy storage," Renewable Energy, Elsevier, vol. 141(C), pages 451-459.
    19. Sardari, Pouyan Talebizadeh & Mohammed, Hayder I. & Giddings, Donald & walker, Gavin S. & Gillott, Mark & Grant, David, 2019. "Numerical study of a multiple-segment metal foam-PCM latent heat storage unit: Effect of porosity, pore density and location of heat source," Energy, Elsevier, vol. 189(C).
    20. Yang, Chao & Xu, Xing-Rong & Bake, Maitiniyazi & Wu, Chun-Mei & Li, You-Rong & Zheng, Zhang-Jing & Yu, Jia-Jia, 2024. "Numerical investigation and optimization of the melting performance of latent heat thermal energy storage unit strengthened by graded metal foam and mechanical rotation," Renewable Energy, Elsevier, vol. 227(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jeners:v:12:y:2019:i:5:p:898-:d:212097. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.