IDEAS home Printed from https://ideas.repec.org/a/gam/jeners/v11y2018i7p1693-d155147.html
   My bibliography  Save this article

Engineering Study of a Pilot Scale Process Plant for Microalgae-Oil Production Utilizing Municipal Wastewater and Flue Gases: Fukushima Pilot Plant

Author

Listed:
  • Nugroho Adi Sasongko

    (Graduate School of Life and Environmental Sciences, University of Tsukuba, 1-1-1 Tennodai, Tsukuba, Ibaraki 305-8572, Japan
    Agency for The Assessment and Application of Technology (BPPT), Jakarta 10340, Indonesia)

  • Ryozo Noguchi

    (Faculty of Life and Environmental Sciences, University of Tsukuba, 1-1-1 Tennodai, Tsukuba, Ibaraki 305-8572, Japan)

  • Junko Ito

    (Algae Biomass and Energy System R&D Center, University of Tsukuba, 1-1-1 Tennodai, Tsukuba, Ibaraki 305-8572, Japan)

  • Mikihide Demura

    (Algae Biomass and Energy System R&D Center, University of Tsukuba, 1-1-1 Tennodai, Tsukuba, Ibaraki 305-8572, Japan)

  • Sosaku Ichikawa

    (Faculty of Life and Environmental Sciences, University of Tsukuba, 1-1-1 Tennodai, Tsukuba, Ibaraki 305-8572, Japan)

  • Mitsutoshi Nakajima

    (Algae Biomass and Energy System R&D Center, University of Tsukuba, 1-1-1 Tennodai, Tsukuba, Ibaraki 305-8572, Japan)

  • Makoto M. Watanabe

    (Algae Biomass and Energy System R&D Center, University of Tsukuba, 1-1-1 Tennodai, Tsukuba, Ibaraki 305-8572, Japan)

Abstract

This article presents an engineering study of an integrated system to produce bio-oil from microalgae biomass. The analysis is based on a pilot plant located at Minami-soma Fukushima, Japan, which further simulates 1 ha based-cultivation. Municipal wastewater and flue gases were utilized as nutrient sources for the microalgae culture of the proposed design. A flow sheet diagram of the integrated plant was synthesized by process engineering software to allow simulation of a continuous system. The design and sizing of the process equipment were performed to obtain a realistic estimation of possible production cost. The results demonstrated that nutrient savings was achieved by wastewater and CO 2 utilization to the polyculture of native microalgae. Process simulation gave an estimated CO 2 sequestration of 82.77 to 140.58 tons ha −1 year −1 with 63 to 107 tons ha −1 year −1 of potential biomass production. The integrated process significantly improved the energy balance and economics of biofuel production and also the wastewater treatment plant (WWTP). The economic analysis confirmed that higher biomass production and technology improvement were required to achieve operational feasibility and profitability of the current microalgae-based bio-oil production.

Suggested Citation

  • Nugroho Adi Sasongko & Ryozo Noguchi & Junko Ito & Mikihide Demura & Sosaku Ichikawa & Mitsutoshi Nakajima & Makoto M. Watanabe, 2018. "Engineering Study of a Pilot Scale Process Plant for Microalgae-Oil Production Utilizing Municipal Wastewater and Flue Gases: Fukushima Pilot Plant," Energies, MDPI, vol. 11(7), pages 1-24, June.
    • Handle: RePEc:gam:jeners:v:11:y:2018:i:7:p:1693-:d:155147
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/1996-1073/11/7/1693/pdf
    Download Restriction: no
    File URL: https://www.mdpi.com/1996-1073/11/7/1693/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Chen, Wan-Ting & Zhang, Yuanhui & Zhang, Jixiang & Schideman, Lance & Yu, Guo & Zhang, Peng & Minarick, Mitchell, 2014. "Co-liquefaction of swine manure and mixed-culture algal biomass from a wastewater treatment system to produce bio-crude oil," Applied Energy, Elsevier, vol. 128(C), pages 209-216.
    2. Singh, S.P. & Singh, Priyanka, 2014. "Effect of CO2 concentration on algal growth: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 38(C), pages 172-179.
    3. Dong, Tao & Knoshaug, Eric P. & Pienkos, Philip T. & Laurens, Lieve M.L., 2016. "Lipid recovery from wet oleaginous microbial biomass for biofuel production: A critical review," Applied Energy, Elsevier, vol. 177(C), pages 879-895.
    4. Collet, Pierre & Lardon, Laurent & Hélias, Arnaud & Bricout, Stéphanie & Lombaert-Valot, Isabelle & Perrier, Béatrice & Lépine, Olivier & Steyer, Jean-Philippe & Bernard, Olivier, 2014. "Biodiesel from microalgae – Life cycle assessment and recommendations for potential improvements," Renewable Energy, Elsevier, vol. 71(C), pages 525-533.
    5. Jerome A. Ramirez & Richard J. Brown & Thomas J. Rainey, 2015. "A Review of Hydrothermal Liquefaction Bio-Crude Properties and Prospects for Upgrading to Transportation Fuels," Energies, MDPI, vol. 8(7), pages 1-30, July.
    6. Ankita Juneja & Ruben Michael Ceballos & Ganti S. Murthy, 2013. "Effects of Environmental Factors and Nutrient Availability on the Biochemical Composition of Algae for Biofuels Production: A Review," Energies, MDPI, vol. 6(9), pages 1-32, September.
    7. Lam, Man Kee & Yusoff, Mohammad Iqram & Uemura, Yoshimitsu & Lim, Jun Wei & Khoo, Choon Gek & Lee, Keat Teong & Ong, Hwai Chyuan, 2017. "Cultivation of Chlorella vulgaris using nutrients source from domestic wastewater for biodiesel production: Growth condition and kinetic studies," Renewable Energy, Elsevier, vol. 103(C), pages 197-207.
    8. Sasongko, Nugroho Adi & Noguchi, Ryozo & Ahamed, Tofael, 2018. "Environmental load assessment for an integrated design of microalgae system of palm oil mill in Indonesia," Energy, Elsevier, vol. 159(C), pages 1148-1160.
    9. De Bhowmick, Goldy & Koduru, Lokanand & Sen, Ramkrishna, 2015. "Metabolic pathway engineering towards enhancing microalgal lipid biosynthesis for biofuel application—A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 50(C), pages 1239-1253.
    10. Ebrahimian, Atefeh & Kariminia, Hamid-Reza & Vosoughi, Manouchehr, 2014. "Lipid production in mixotrophic cultivation of Chlorella vulgaris in a mixture of primary and secondary municipal wastewater," Renewable Energy, Elsevier, vol. 71(C), pages 502-508.
    11. Prathima Devi, M. & Venkata Subhash, G. & Venkata Mohan, S., 2012. "Heterotrophic cultivation of mixed microalgae for lipid accumulation and wastewater treatment during sequential growth and starvation phases: Effect of nutrient supplementation," Renewable Energy, Elsevier, vol. 43(C), pages 276-283.
    12. Selvaratnam, Thinesh & Pegallapati, Ambica & Montelya, Felly & Rodriguez, Gabriela & Nirmalakhandan, Nagamany & Lammers, Peter J. & van Voorhies, Wayne, 2015. "Feasibility of algal systems for sustainable wastewater treatment," Renewable Energy, Elsevier, vol. 82(C), pages 71-76.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Lenin C. Kandasamy & Marcos A. Neves & Mikihide Demura & Mitsutoshi Nakajima, 2021. "The Effects of Total Dissolved Carbon Dioxide on the Growth Rate, Biochemical Composition, and Biomass Productivity of Nonaxenic Microalgal Polyculture," Sustainability, MDPI, vol. 13(4), pages 1-10, February.
    2. Makoto M. Watanabe & Andreas Isdepsky, 2021. "Biocrude Oil Production by Integrating Microalgae Polyculture and Wastewater Treatment: Novel Proposal on the Use of Deep Water-Depth Polyculture of Mixotrophic Microalgae," Energies, MDPI, vol. 14(21), pages 1-29, October.
    3. Dahai, He & Zhihong, Yin & Lin, Qin & Yuhong, Li & Lei, Tian & Jiang, Li & Liandong, Zhu, 2024. "The application of magical microalgae in carbon sequestration and emission reduction: Removal mechanisms and potential analysis," Renewable and Sustainable Energy Reviews, Elsevier, vol. 197(C).
    4. Riaru Ishizaki & Ryozo Noguchi & Agusta Samodra Putra & Sosaku Ichikawa & Tofael Ahamed & Makoto M Watanabe, 2020. "Reduction in Energy Requirement and CO 2 Emission for Microalgae Oil Production Using Wastewater," Energies, MDPI, vol. 13(7), pages 1-20, April.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Visva Bharati Barua & Mariya Munir, 2021. "A Review on Synchronous Microalgal Lipid Enhancement and Wastewater Treatment," Energies, MDPI, vol. 14(22), pages 1-20, November.
    2. Goh, Brandon Han Hoe & Ong, Hwai Chyuan & Cheah, Mei Yee & Chen, Wei-Hsin & Yu, Kai Ling & Mahlia, Teuku Meurah Indra, 2019. "Sustainability of direct biodiesel synthesis from microalgae biomass: A critical review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 107(C), pages 59-74.
    3. Taghipour, Alireza & Ramirez, Jerome A. & Brown, Richard J. & Rainey, Thomas J., 2019. "A review of fractional distillation to improve hydrothermal liquefaction biocrude characteristics; future outlook and prospects," Renewable and Sustainable Energy Reviews, Elsevier, vol. 115(C).
    4. Mathimani, Thangavel & Mallick, Nirupama, 2018. "A comprehensive review on harvesting of microalgae for biodiesel – Key challenges and future directions," Renewable and Sustainable Energy Reviews, Elsevier, vol. 91(C), pages 1103-1120.
    5. Zheng, Heshan & Wang, Yu & Li, Shuo & Nagarajan, Dillirani & Varjani, Sunita & Lee, Duu-Jong & Chang, Jo-Shu, 2022. "Recent advances in lutein production from microalgae," Renewable and Sustainable Energy Reviews, Elsevier, vol. 153(C).
    6. Chamkalani, A. & Zendehboudi, S. & Rezaei, N. & Hawboldt, K., 2020. "A critical review on life cycle analysis of algae biodiesel: current challenges and future prospects," Renewable and Sustainable Energy Reviews, Elsevier, vol. 134(C).
    7. Li, Chenlin & Aston, John E. & Lacey, Jeffrey A. & Thompson, Vicki S. & Thompson, David N., 2016. "Impact of feedstock quality and variation on biochemical and thermochemical conversion," Renewable and Sustainable Energy Reviews, Elsevier, vol. 65(C), pages 525-536.
    8. Ratha, Sachitra Kumar & Renuka, Nirmal & Abunama, Taher & Rawat, Ismail & Bux, Faizal, 2022. "Hydrothermal liquefaction of algal feedstocks: The effect of biomass characteristics and extraction solvents," Renewable and Sustainable Energy Reviews, Elsevier, vol. 156(C).
    9. Fazal, Tahir & Mushtaq, Azeem & Rehman, Fahad & Ullah Khan, Asad & Rashid, Naim & Farooq, Wasif & Rehman, Muhammad Saif Ur & Xu, Jian, 2018. "Bioremediation of textile wastewater and successive biodiesel production using microalgae," Renewable and Sustainable Energy Reviews, Elsevier, vol. 82(P3), pages 3107-3126.
    10. Siyuan Yin & Nianze Zhang & Chunyan Tian & Weiming Yi & Qiaoxia Yuan & Peng Fu & Yuchun Zhang & Zhiyu Li, 2021. "Effect of Accumulative Recycling of Aqueous Phase on the Properties of Hydrothermal Degradation of Dry Biomass and Bio-Crude Oil Formation," Energies, MDPI, vol. 14(2), pages 1-19, January.
    11. Skaggs, Richard L. & Coleman, André M. & Seiple, Timothy E. & Milbrandt, Anelia R., 2018. "Waste-to-Energy biofuel production potential for selected feedstocks in the conterminous United States," Renewable and Sustainable Energy Reviews, Elsevier, vol. 82(P3), pages 2640-2651.
    12. Attila Bai & József Popp & Károly Pető & Irén Szőke & Mónika Harangi-Rákos & Zoltán Gabnai, 2017. "The Significance of Forests and Algae in CO 2 Balance: A Hungarian Case Study," Sustainability, MDPI, vol. 9(5), pages 1-24, May.
    13. Brigljević, Boris & Liu, Jay J. & Lim, Hankwon, 2019. "Comprehensive feasibility assessment of a poly-generation process integrating fast pyrolysis of S. japonica and the Rankine cycle," Applied Energy, Elsevier, vol. 254(C).
    14. Vieira de Mendonça, Henrique & Assemany, Paula & Abreu, Mariana & Couto, Eduardo & Maciel, Alyne Martins & Duarte, Renata Lopes & Barbosa dos Santos, Marcela Granato & Reis, Alberto, 2021. "Microalgae in a global world: New solutions for old problems?," Renewable Energy, Elsevier, vol. 165(P1), pages 842-862.
    15. Taghizadeh-Alisaraei, Ahmad & Motevali, Ali & Ghobadian, Barat, 2019. "Ethanol production from date wastes: Adapted technologies, challenges, and global potential," Renewable Energy, Elsevier, vol. 143(C), pages 1094-1110.
    16. Feng, Huan & Zhang, Bo & He, Zhixia & Wang, Shuang & Salih, Osman & Wang, Qian, 2018. "Study on co-liquefaction of Spirulina and Spartina alterniflora in ethanol-water co-solvent for bio-oil," Energy, Elsevier, vol. 155(C), pages 1093-1101.
    17. Terigar, Beatrice G. & Theegala, Chandra S., 2014. "Investigating the interdependence between cell density, biomass productivity, and lipid productivity to maximize biofuel feedstock production from outdoor microalgal cultures," Renewable Energy, Elsevier, vol. 64(C), pages 238-243.
    18. Sharma, Nishesh & Jaiswal, Krishna Kumar & Kumar, Vinod & Vlaskin, Mikhail S. & Nanda, Manisha & Rautela, Indra & Tomar, Mahipal Singh & Ahmad, Waseem, 2021. "Effect of catalyst and temperature on the quality and productivity of HTL bio-oil from microalgae: A review," Renewable Energy, Elsevier, vol. 174(C), pages 810-822.
    19. Siwina, Siraprapha & Leesing, Ratanaporn, 2021. "Bioconversion of durian (Durio zibethinus Murr.) peel hydrolysate into biodiesel by newly isolated oleaginous yeast Rhodotorula mucilaginosa KKUSY14," Renewable Energy, Elsevier, vol. 163(C), pages 237-245.
    20. Thi Dong Phuong Nguyen & Duc Huy Nguyen & Jun Wei Lim & Chih-Kai Chang & Hui Yi Leong & Thi Ngoc Thu Tran & Thi Bich Hau Vu & Thi Trung Chinh Nguyen & Pau Loke Show, 2019. "Investigation of the Relationship between Bacteria Growth and Lipid Production Cultivating of Microalgae Chlorella Vulgaris in Seafood Wastewater," Energies, MDPI, vol. 12(12), pages 1-12, June.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jeners:v:11:y:2018:i:7:p:1693-:d:155147. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.