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Engineering Study of a Pilot Scale Process Plant for Microalgae-Oil Production Utilizing Municipal Wastewater and Flue Gases: Fukushima Pilot Plant

Author

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  • Nugroho Adi Sasongko

    (Graduate School of Life and Environmental Sciences, University of Tsukuba, 1-1-1 Tennodai, Tsukuba, Ibaraki 305-8572, Japan
    Agency for The Assessment and Application of Technology (BPPT), Jakarta 10340, Indonesia)

  • Ryozo Noguchi

    (Faculty of Life and Environmental Sciences, University of Tsukuba, 1-1-1 Tennodai, Tsukuba, Ibaraki 305-8572, Japan)

  • Junko Ito

    (Algae Biomass and Energy System R&D Center, University of Tsukuba, 1-1-1 Tennodai, Tsukuba, Ibaraki 305-8572, Japan)

  • Mikihide Demura

    (Algae Biomass and Energy System R&D Center, University of Tsukuba, 1-1-1 Tennodai, Tsukuba, Ibaraki 305-8572, Japan)

  • Sosaku Ichikawa

    (Faculty of Life and Environmental Sciences, University of Tsukuba, 1-1-1 Tennodai, Tsukuba, Ibaraki 305-8572, Japan)

  • Mitsutoshi Nakajima

    (Algae Biomass and Energy System R&D Center, University of Tsukuba, 1-1-1 Tennodai, Tsukuba, Ibaraki 305-8572, Japan)

  • Makoto M. Watanabe

    (Algae Biomass and Energy System R&D Center, University of Tsukuba, 1-1-1 Tennodai, Tsukuba, Ibaraki 305-8572, Japan)

Abstract

This article presents an engineering study of an integrated system to produce bio-oil from microalgae biomass. The analysis is based on a pilot plant located at Minami-soma Fukushima, Japan, which further simulates 1 ha based-cultivation. Municipal wastewater and flue gases were utilized as nutrient sources for the microalgae culture of the proposed design. A flow sheet diagram of the integrated plant was synthesized by process engineering software to allow simulation of a continuous system. The design and sizing of the process equipment were performed to obtain a realistic estimation of possible production cost. The results demonstrated that nutrient savings was achieved by wastewater and CO 2 utilization to the polyculture of native microalgae. Process simulation gave an estimated CO 2 sequestration of 82.77 to 140.58 tons ha −1 year −1 with 63 to 107 tons ha −1 year −1 of potential biomass production. The integrated process significantly improved the energy balance and economics of biofuel production and also the wastewater treatment plant (WWTP). The economic analysis confirmed that higher biomass production and technology improvement were required to achieve operational feasibility and profitability of the current microalgae-based bio-oil production.

Suggested Citation

  • Nugroho Adi Sasongko & Ryozo Noguchi & Junko Ito & Mikihide Demura & Sosaku Ichikawa & Mitsutoshi Nakajima & Makoto M. Watanabe, 2018. "Engineering Study of a Pilot Scale Process Plant for Microalgae-Oil Production Utilizing Municipal Wastewater and Flue Gases: Fukushima Pilot Plant," Energies, MDPI, vol. 11(7), pages 1-24, June.
    • Handle: RePEc:gam:jeners:v:11:y:2018:i:7:p:1693-:d:155147
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    References listed on IDEAS

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    1. Lenin C. Kandasamy & Marcos A. Neves & Mikihide Demura & Mitsutoshi Nakajima, 2021. "The Effects of Total Dissolved Carbon Dioxide on the Growth Rate, Biochemical Composition, and Biomass Productivity of Nonaxenic Microalgal Polyculture," Sustainability, MDPI, vol. 13(4), pages 1-10, February.
    2. Makoto M. Watanabe & Andreas Isdepsky, 2021. "Biocrude Oil Production by Integrating Microalgae Polyculture and Wastewater Treatment: Novel Proposal on the Use of Deep Water-Depth Polyculture of Mixotrophic Microalgae," Energies, MDPI, vol. 14(21), pages 1-29, October.
    3. Dahai, He & Zhihong, Yin & Lin, Qin & Yuhong, Li & Lei, Tian & Jiang, Li & Liandong, Zhu, 2024. "The application of magical microalgae in carbon sequestration and emission reduction: Removal mechanisms and potential analysis," Renewable and Sustainable Energy Reviews, Elsevier, vol. 197(C).
    4. Riaru Ishizaki & Ryozo Noguchi & Agusta Samodra Putra & Sosaku Ichikawa & Tofael Ahamed & Makoto M Watanabe, 2020. "Reduction in Energy Requirement and CO 2 Emission for Microalgae Oil Production Using Wastewater," Energies, MDPI, vol. 13(7), pages 1-20, April.

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