Efficient simulation of bitter gourd drying in active solar dryer: A state-of-the-art model

Greenhouse drying system is used to dry agricultural products or low-temperature thermal drying using a greenhouse structure. In this paper, an experimental and simulation study is carried out to evaluate the drying performances of an active solar greenhouse dryer using COMSOL Multiphysics. The experimental setup includes a compact thermal storage-based greenhouse dryer (1.5 m × 1.0 m x 0.5 m) equipped with a black gravel-covered Aluminium jacket and 35 kg of paraffin wax for heat retention which is located on the floor of the dryer. The experiments were conducted in Ranchi, India (23.34 °N, 85.30 °E) under clear sky conditions in the month of May. The amount of solar radiation (global solar radiation) varied from (630 W/m2 to 1052 W/m2) with an average of 936 W/m2, ambient air temperature (30.2 °C–38.2 °C), air relative humidity (31.6 %–34.6 %), and wind speed (0.9–1.0 m/s). The inside dryer temperature, humidity, wind speed, and floor temperature were also measured every hour. The average values of these parameters were 59.1 °C, 30.2 %, 0.91 m/s, and 69.1 °C, respectively. The FE (finite element) modelling finds out the maximum temperature in drying products, floor and dryer's outlet is 55.3 °C,72.4 °C and 67.4 °C, respectively at 13:00 h. The proposed dryer costs 19633.50 INR with an embodied energy of 1358.01 kW h. The proposed dryer has a break-even period of 1.87 years, and its lifespan is 35 years. During this time, the net CO2 emission was found to be 21.45 tonnes, and the earned carbon credit varies from 1505.01 to 30030.00 INR. The result shows that the drying efficiency is 42.52 %, reducing the initial moisture content from 88.64 % to 2.28 % within five consecutive hours. The energy and exergy efficiencies of the dryer are found to be 61.84 % and 56 % respectively. The system is a viable, sustainable choice for the large-scale production of bitter gourd flakes.