IDEAS home Printed from https://ideas.repec.org/a/eee/renene/v225y2024ics096014812400404x.html
   My bibliography  Save this article

Pilot-scale pyrolysis and activation of typical biomass chips in an interconnected dual fluidized bed: Comparison and analysis of products

Author

Listed:
  • Zhou, Chunbao
  • Chen, Yuanxiang
  • Xing, Xuyang
  • Chen, Lei
  • Liu, Chenglong
  • Chao, Li
  • Yao, Bang
  • Zhang, Yingwen
  • Dai, Jianjun
  • Liu, Yang
  • Wang, Jun
  • Dong, Jie
  • Li, Yunxiang
  • Fan, Dekai
  • Wang, Long
  • Li, Yan

Abstract

A 150 kg/h novel pilot dual fluidized bed (DFB) was designed, constructed, and commissioned. In this study, six types of biomass chips were investigated and compared in interconnected pyrolysis and activation/gasification systems using dolomite as bed material, and employing steam and flue gas as activation agents. The maximum iodine and methylene blue adsorption capacities were 436.79 mg/g (pear wood char) and 203.65 mg/g (walnut wood char), respectively, indicating high adsorption capacity of char. The carbon fixation ratios were 34.70–53.75 wt%, and the maximum lower heating value of 9.34 MJ/Nm3 was achieved for pyrolysis gas with the highest CO and H2 contents of 44.30 vol% and 16.18 vol%, respectively. The maximum phenolic compounds reached 73.46% for mesquite wood chips oil. Oils collected from the riser contained fewer organic species compared to oil from pyrolyzer. Furthermore, energy efficiencies were found to range from 66.70% to 84.91%, and the total energy yields were 67.12–87.08%. The internal rate of return and payback period of the process were 33.25–44.29% and 3.0–2.2 years, respectively. Co-production of activated biochar, combustible gas, and oils from the interconnected DFB system exemplifies noteworthy environmental and economic advantages for sustainable energy practices.

Suggested Citation

  • Zhou, Chunbao & Chen, Yuanxiang & Xing, Xuyang & Chen, Lei & Liu, Chenglong & Chao, Li & Yao, Bang & Zhang, Yingwen & Dai, Jianjun & Liu, Yang & Wang, Jun & Dong, Jie & Li, Yunxiang & Fan, Dekai & Wan, 2024. "Pilot-scale pyrolysis and activation of typical biomass chips in an interconnected dual fluidized bed: Comparison and analysis of products," Renewable Energy, Elsevier, vol. 225(C).
  • Handle: RePEc:eee:renene:v:225:y:2024:i:c:s096014812400404x
    DOI: 10.1016/j.renene.2024.120339
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S096014812400404X
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.renene.2024.120339?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Sajid, Muhammad & Raheem, Abdul & Ullah, Naeem & Asim, Muhammad & Ur Rehman, Muhammad Saif & Ali, Nisar, 2022. "Gasification of municipal solid waste: Progress, challenges, and prospects," Renewable and Sustainable Energy Reviews, Elsevier, vol. 168(C).
    2. Luo, Juan & Sun, Shichang & Chen, Xing & Lin, Junhao & Ma, Rui & Zhang, Rui & Fang, Lin, 2021. "In-depth exploration of the energy utilization and pyrolysis mechanism of advanced continuous microwave pyrolysis," Applied Energy, Elsevier, vol. 292(C).
    3. Du, Jinlong & Zhang, Fengxia & Hu, Jianhang & Yang, Shiliang & Liu, Huili & Wang, Hua, 2022. "Pyrolysis of rubber seed oil over high-temperature copper slag: Gas and mechanism of coke formation," Renewable Energy, Elsevier, vol. 185(C), pages 1209-1220.
    4. Wang, Guangwei & Zhang, Jianliang & Chang, Weiwei & Li, Rongpeng & Li, Yanjiang & Wang, Chuan, 2018. "Structural features and gasification reactivity of biomass chars pyrolyzed in different atmospheres at high temperature," Energy, Elsevier, vol. 147(C), pages 25-35.
    5. Xie, Teng & Yao, Zonglu & Huo, Lili & Jia, Jixiu & Zhang, Peizhen & Tian, Liwei & Zhao, Lixin, 2023. "Characteristics of biochar derived from the co-pyrolysis of corn stalk and mulch film waste," Energy, Elsevier, vol. 262(PB).
    6. Zhang, Chenting & Chao, Li & Zhang, Zhanming & Zhang, Lijun & Li, Qingyin & Fan, Huailin & Zhang, Shu & Liu, Qing & Qiao, Yingyun & Tian, Yuanyu & Wang, Yi & Hu, Xun, 2021. "Pyrolysis of cellulose: Evolution of functionalities and structure of bio-char versus temperature," Renewable and Sustainable Energy Reviews, Elsevier, vol. 135(C).
    7. Klinger, Jordan L. & Westover, Tyler L. & Emerson, Rachel M. & Williams, C. Luke & Hernandez, Sergio & Monson, Glen D. & Ryan, J. Chadron, 2018. "Effect of biomass type, heating rate, and sample size on microwave-enhanced fast pyrolysis product yields and qualities," Applied Energy, Elsevier, vol. 228(C), pages 535-545.
    8. Liu, Hui & Cattolica, Robert J. & Seiser, Reinhard & Liao, Chang-hsien, 2015. "Three-dimensional full-loop simulation of a dual fluidized-bed biomass gasifier," Applied Energy, Elsevier, vol. 160(C), pages 489-501.
    9. Zhou, Chunbao & Zhang, Yingwen & Liu, Yang & Deng, Zeyu & Li, Xiangtong & Wang, Long & Dai, Jianjun & Song, Yongmeng & Jiang, Zhihui & Qu, Junshen & Siyal, Asif Ali, 2021. "Co-pyrolysis of textile dyeing sludge and red wood waste in a continuously operated auger reactor under microwave irradiation," Energy, Elsevier, vol. 218(C).
    10. Kong, Dali & Wang, Shuai & Luo, Kun & Hu, Chenshu & Li, Debo & Fan, Jianren, 2020. "Three-dimensional simulation of biomass gasification in a full-loop pilot-scale dual fluidized bed with complex geometric structure," Renewable Energy, Elsevier, vol. 157(C), pages 466-481.
    11. Karl, Jürgen & Pröll, Tobias, 2018. "Steam gasification of biomass in dual fluidized bed gasifiers: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 98(C), pages 64-78.
    12. Al-Rumaihi, Aisha & Shahbaz, Muhammad & Mckay, Gordon & Mackey, Hamish & Al-Ansari, Tareq, 2022. "A review of pyrolysis technologies and feedstock: A blending approach for plastic and biomass towards optimum biochar yield," Renewable and Sustainable Energy Reviews, Elsevier, vol. 167(C).
    13. Xu, Jun & Tang, Hao & Su, Sheng & Liu, Jiawei & Xu, Kai & Qian, Kun & Wang, Yi & Zhou, Yingbiao & Hu, Song & Zhang, Anchao & Xiang, Jun, 2018. "A study of the relationships between coal structures and combustion characteristics: The insights from micro-Raman spectroscopy based on 32 kinds of Chinese coals," Applied Energy, Elsevier, vol. 212(C), pages 46-56.
    14. Shrestha, Siddhartha & Ali, Brahim Si & Binti Hamid, Mahar Diana, 2016. "Cold flow model of dual fluidized bed: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 53(C), pages 1529-1548.
    15. Danish, Mohammed & Ahmad, Tanweer, 2018. "A review on utilization of wood biomass as a sustainable precursor for activated carbon production and application," Renewable and Sustainable Energy Reviews, Elsevier, vol. 87(C), pages 1-21.
    16. Ling, Yantao & Xia, Senmao & Cao, Mengqiu & He, Kerun & Lim, Ming K. & Sukumar, Arun & Yi, Huiyong & Qian, Xiaoduo, 2021. "Carbon emissions in China's thermal electricity and heating industry: an input-output structural decomposition analysis," LSE Research Online Documents on Economics 112930, London School of Economics and Political Science, LSE Library.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Luo, Juan & Ma, Rui & Lin, Junhao & Sun, Shichang & Gong, Guojin & Sun, Jiaman & Chen, Yi & Ma, Ning, 2023. "Review of microwave pyrolysis of sludge to produce high quality biogas: Multi-perspectives process optimization and critical issues proposal," Renewable and Sustainable Energy Reviews, Elsevier, vol. 173(C).
    2. Wan, Zhanghao & Yang, Shiliang & Wei, Yonggang & Hu, Jianhang & Wang, Hua, 2020. "CFD modeling of the flow dynamics and gasification in the combustor and gasifier of a dual fluidized bed pilot plant," Energy, Elsevier, vol. 198(C).
    3. Stanger, Lukas & Bartik, Alexander & Hammerschmid, Martin & Jankovic, Stefan & Benedikt, Florian & Müller, Stefan & Schirrer, Alexander & Jakubek, Stefan & Kozek, Martin, 2024. "Model predictive control of a dual fluidized bed gasification plant," Applied Energy, Elsevier, vol. 361(C).
    4. Li, Jinglin & Lin, Li & Ju, Tongyao & Meng, Fanzhi & Han, Siyu & Chen, Kailun & Jiang, Jianguo, 2024. "Microwave-assisted pyrolysis of solid waste for production of high-value liquid oil, syngas, and carbon solids: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 189(PA).
    5. Kalu Samuel Ukanwa & Kumar Patchigolla & Ruben Sakrabani & Edward Anthony & Sachin Mandavgane, 2019. "A Review of Chemicals to Produce Activated Carbon from Agricultural Waste Biomass," Sustainability, MDPI, vol. 11(22), pages 1-35, November.
    6. Kraft, Stephan & Kirnbauer, Friedrich & Hofbauer, Hermann, 2017. "CPFD simulations of an industrial-sized dual fluidized bed steam gasification system of biomass with 8MW fuel input," Applied Energy, Elsevier, vol. 190(C), pages 408-420.
    7. Buxin Su & Guangwei Wang & Renguo Li & Kun Xu & Junyi Wu & Desheng Li & Jiawen Liu, 2022. "Co-Combustion Behavior of Paper Sludge Hydrochar and Pulverized Coal: Low Rank Coal and Its Product by Hydrothermal Carbonization," Energies, MDPI, vol. 15(15), pages 1-12, August.
    8. Chen, Yuxiang & Li, Chao & Zhang, Lijun & Zhang, Shu & Xiang, Jun & Hu, Song & Wang, Yi & Hu, Xun, 2024. "Varied directions of heat flow and emission of volatiles impact evolution of products in pyrolysis of wet and dry pine needles," Renewable Energy, Elsevier, vol. 226(C).
    9. Bartłomiej Igliński & Wojciech Kujawski & Urszula Kiełkowska, 2023. "Pyrolysis of Waste Biomass: Technical and Process Achievements, and Future Development—A Review," Energies, MDPI, vol. 16(4), pages 1-26, February.
    10. Kolb, Sebastian & Plankenbühler, Thomas & Frank, Jonas & Dettelbacher, Johannes & Ludwig, Ralf & Karl, Jürgen & Dillig, Marius, 2021. "Scenarios for the integration of renewable gases into the German natural gas market – A simulation-based optimisation approach," Renewable and Sustainable Energy Reviews, Elsevier, vol. 139(C).
    11. Oni, Babalola Aisosa & Sanni, Samuel Eshorame & Ikhazuangbe, Prosper Monday-Ohien & Ibegbu, Anayo Jerome, 2021. "Experimental investigation of steam-air gasification of Cymbopogon citratus using Ni/dolomite/CeO2/K2CO3 as catalyst in a dual stage reactor for syngas and hydrogen production," Energy, Elsevier, vol. 237(C).
    12. Nawaz, Ahmad & Razzak, Shaikh Abdur, 2024. "Co-pyrolysis of biomass and different plastic waste to reduce hazardous waste and subsequent production of energy products: A review on advancement, synergies, and future prospects," Renewable Energy, Elsevier, vol. 224(C).
    13. Kumar N, Sasi & Grekov, Denys & Pré, Pascaline & Alappat, Babu J., 2020. "Microwave mode of heating in the preparation of porous carbon materials for adsorption and energy storage applications – An overview," Renewable and Sustainable Energy Reviews, Elsevier, vol. 124(C).
    14. Yousef, Samy & Eimontas, Justas & Striūgas, Nerijus & Abdelnaby, Mohammed Ali, 2022. "Gasification kinetics of char derived from metallised food packaging plastics waste pyrolysis," Energy, Elsevier, vol. 239(PB).
    15. Sun, Jiaman & Luo, Juan & Lin, Junhao & Ma, Rui & Sun, Shichang & Fang, Lin & Li, Haowen, 2022. "Study of co-pyrolysis endpoint and product conversion of plastic and biomass using microwave thermogravimetric technology," Energy, Elsevier, vol. 247(C).
    16. Barbara Bielowicz & Rafał Morga, 2021. "Micro-Raman Spectroscopy of Selected Macerals of the Huminite Group: An Example from the Szczerców Lignite Deposit (Central Poland)," Energies, MDPI, vol. 14(2), pages 1-18, January.
    17. Gabbrielli, Roberto & Barontini, Federica & Frigo, Stefano & Bressan, Luigi, 2022. "Numerical analysis of bio-methane production from biomass-sewage sludge oxy-steam gasification and methanation process," Applied Energy, Elsevier, vol. 307(C).
    18. Song, Weiming & Zhou, Jianan & Li, Yujie & Yang, Jian & Cheng, Rijin, 2021. "New technology for producing high-quality combustible gas by high-temperature reaction of dust-removal coke powder in mixed atmosphere," Energy, Elsevier, vol. 233(C).
    19. Tian, Beile & Mao, Songbo & Guo, Feiqiang & Bai, Jiaming & Shu, Rui & Qian, Lin & Liu, Qi, 2022. "Monolithic biochar-supported cobalt-based catalysts with high-activity and superior-stability for biomass tar reforming," Energy, Elsevier, vol. 242(C).
    20. Sitka, Andrzej & Szulc, Piotr & Smykowski, Daniel & Jodkowski, Wiesław, 2021. "Application of poultry manure as an energy resource by its gasification in a prototype rotary counterflow gasifier," Renewable Energy, Elsevier, vol. 175(C), pages 422-429.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:renene:v:225:y:2024:i:c:s096014812400404x. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/renewable-energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.