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Reliability concepts applied to cutting tool change time

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  • Patiño Rodriguez, Carmen Elena
  • Francisco Martha de Souza, Gilberto

Abstract

This paper presents a reliability-based analysis for calculating critical tool life in machining processes. It is possible to determine the running time for each tool involved in the process by obtaining the operations sequence for the machining procedure. Usually, the reliability of an operation depends on three independent factors: operator, machine-tool and cutting tool. The reliability of a part manufacturing process is mainly determined by the cutting time for each job and by the sequence of operations, defined by the series configuration. An algorithm is presented to define when the cutting tool must be changed. The proposed algorithm is used to evaluate the reliability of a manufacturing process composed of turning and drilling operations. The reliability of the turning operation is modeled based on data presented in the literature, and from experimental results, a statistical distribution of drilling tool wear was defined, and the reliability of the drilling process was modeled.

Suggested Citation

  • Patiño Rodriguez, Carmen Elena & Francisco Martha de Souza, Gilberto, 2010. "Reliability concepts applied to cutting tool change time," Reliability Engineering and System Safety, Elsevier, vol. 95(8), pages 866-873.
    • Handle: RePEc:eee:reensy:v:95:y:2010:i:8:p:866-873
    DOI: 10.1016/j.ress.2010.03.005
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    References listed on IDEAS

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    1. Chen, Jen-Shiang, 2008. "Optimization models for the tool change scheduling problem," Omega, Elsevier, vol. 36(5), pages 888-894, October.
    2. Ecker, K. H. & Gupta, J. N. D., 2005. "Scheduling tasks on a flexible manufacturing machine to minimize tool change delays," European Journal of Operational Research, Elsevier, vol. 164(3), pages 627-638, August.
    3. Akturk, M. Selim & Ghosh, Jay B. & Gunes, Evrim D., 2004. "Scheduling with tool changes to minimize total completion time: Basic results and SPT performance," European Journal of Operational Research, Elsevier, vol. 157(3), pages 784-790, September.
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    Cited by:

    1. Abdoulaye Diamoutene & Farid Noureddine & Rachid Noureddine & Bernard Kamsu-Foguem & Diakarya Barro, 2020. "Proportional hazard model for cutting tool recovery in machining," Journal of Risk and Reliability, , vol. 234(2), pages 322-332, April.

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