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Model-based Monte Carlo state estimation for condition-based component replacement

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  • Cadini, F.
  • Zio, E.
  • Avram, D.

Abstract

This paper presents a model-based Monte Carlo method, also called particle filtering, for estimating the failure probability of a component subject to degradation. The estimations are embedded within an optimal policy of condition-based component replacement, in which both replacement upon failure and preventive replacement are considered, and the decision variable is the expected cost per unit time. An application is reported with regards to a component subject to fatigue degradation, modeled by the well-known Paris–Erdogan law. The possibility of predicting accurately the component remaining life with the associated uncertainty and of updating the prediction on the basis of observations of the degradation process, opens the door for effective condition-based replacement planning and risk-informed life-extension for hazardous technologies, such as the nuclear, aerospace and chemical ones.

Suggested Citation

  • Cadini, F. & Zio, E. & Avram, D., 2009. "Model-based Monte Carlo state estimation for condition-based component replacement," Reliability Engineering and System Safety, Elsevier, vol. 94(3), pages 752-758.
  • Handle: RePEc:eee:reensy:v:94:y:2009:i:3:p:752-758
    DOI: 10.1016/j.ress.2008.08.003
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    References listed on IDEAS

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    Cited by:

    1. Khac Tuan Huynh & Anne Barros & Christophe Bérenguer, 2012. "Adaptive condition-based maintenance decision framework for deteriorating systems operating under variable environment and uncertain condition monitoring," Journal of Risk and Reliability, , vol. 226(6), pages 602-623, December.
    2. Asadzadeh, S.M. & Azadeh, A., 2014. "An integrated systemic model for optimization of condition-based maintenance with human error," Reliability Engineering and System Safety, Elsevier, vol. 124(C), pages 117-131.
    3. Al-Dahidi, Sameer & Di Maio, Francesco & Baraldi, Piero & Zio, Enrico, 2016. "Remaining useful life estimation in heterogeneous fleets working under variable operating conditions," Reliability Engineering and System Safety, Elsevier, vol. 156(C), pages 109-124.
    4. Shengjin Tang & Xiaosong Guo & Zhijie Zhou, 2014. "Mis-specification analysis of linear Wiener process–based degradation models for the remaining useful life estimation," Journal of Risk and Reliability, , vol. 228(5), pages 478-487, October.
    5. Bernhard Faessler, 2021. "Stationary, Second Use Battery Energy Storage Systems and Their Applications: A Research Review," Energies, MDPI, vol. 14(8), pages 1-19, April.
    6. Zio, Enrico & Compare, Michele, 2013. "Evaluating maintenance policies by quantitative modeling and analysis," Reliability Engineering and System Safety, Elsevier, vol. 109(C), pages 53-65.
    7. Baraldi, Piero & Mangili, Francesca & Zio, Enrico, 2013. "Investigation of uncertainty treatment capability of model-based and data-driven prognostic methods using simulated data," Reliability Engineering and System Safety, Elsevier, vol. 112(C), pages 94-108.
    8. Gayathri, P. & Umesh, K. & Ganguli, R., 2010. "Effect of matrix cracking and material uncertainty on composite plates," Reliability Engineering and System Safety, Elsevier, vol. 95(7), pages 716-728.
    9. Chiachío, Manuel & Chiachío, Juan & Sankararaman, Shankar & Goebel, Kai & Andrews, John, 2017. "A new algorithm for prognostics using Subset Simulation," Reliability Engineering and System Safety, Elsevier, vol. 168(C), pages 189-199.
    10. Hu, Chao & Youn, Byeng D. & Wang, Pingfeng & Taek Yoon, Joung, 2012. "Ensemble of data-driven prognostic algorithms for robust prediction of remaining useful life," Reliability Engineering and System Safety, Elsevier, vol. 103(C), pages 120-135.
    11. Tamilselvan, Prasanna & Wang, Pingfeng, 2013. "Failure diagnosis using deep belief learning based health state classification," Reliability Engineering and System Safety, Elsevier, vol. 115(C), pages 124-135.
    12. Aizpurua, J.I. & Catterson, V.M. & Papadopoulos, Y. & Chiacchio, F. & D'Urso, D., 2017. "Supporting group maintenance through prognostics-enhanced dynamic dependability prediction," Reliability Engineering and System Safety, Elsevier, vol. 168(C), pages 171-188.
    13. Keedy, Elias & Feng, Qianmei, 2012. "A physics-of-failure based reliability and maintenance modeling framework for stent deployment and operation," Reliability Engineering and System Safety, Elsevier, vol. 103(C), pages 94-101.
    14. Fang, Xiaolei & Zhou, Rensheng & Gebraeel, Nagi, 2015. "An adaptive functional regression-based prognostic model for applications with missing data," Reliability Engineering and System Safety, Elsevier, vol. 133(C), pages 266-274.
    15. Azadeh, A. & Asadzadeh, S.M. & Salehi, N. & Firoozi, M., 2015. "Condition-based maintenance effectiveness for series–parallel power generation system—A combined Markovian simulation model," Reliability Engineering and System Safety, Elsevier, vol. 142(C), pages 357-368.
    16. F Cadini & D Avram & E Zio, 2010. "System state estimation by particle filtering for fault diagnosis and prognosis," Journal of Risk and Reliability, , vol. 224(3), pages 149-158, September.
    17. Malinowski, Simon & Chebel-Morello, Brigitte & Zerhouni, Noureddine, 2015. "Remaining useful life estimation based on discriminating shapelet extraction," Reliability Engineering and System Safety, Elsevier, vol. 142(C), pages 279-288.

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