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Integrated remanufacturing, maintenance and spares policies towards life extension of a multi-component system

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  • Wakiru, James
  • Pintelon, Liliane
  • Muchiri, Peter N.
  • Chemweno, Peter K.

Abstract

The decision for remanufacturing as a life extension solution for ageing equipment approaching their end of life (EOL), has marginalized the active role of the end-users and maintenance functions, by predominantly considering the remanufacturers (OEM/R) context. However, the decisions influencing the immediate core (used item/part of its component) condition like corrective maintenance actions used, and when to return a core for remanufacturing or exchange with a remanufactured part, are often the end-users responsibility. Factors like remanufacturing cost, alternative maintenance and spare strategies, introduce conflicting preferences, hence an asymmetric relationship between the end-user and the remanufacturer. This paper develops an integrated methodology to optimize maintenance, remanufacturing, and multiple spare strategies (new and remanufactured exchange) jointly, for life extension of an ageing multi-component system with dependencies. The model inculcates the asymmetric relationship to assist the end-user to derive decision support on optimal maintenance and remanufacturing strategies while minimizing the costs. A case study of an ageing turbine rotor assembly of a turbocharger with spare obsolescence demonstrates the utility of the proposed model. The study shows that the approach offers robust decision support, and further demonstrates the significance of the maintenance function and end-user influence in the remanufacturing decision making.

Suggested Citation

  • Wakiru, James & Pintelon, Liliane & Muchiri, Peter N. & Chemweno, Peter K., 2021. "Integrated remanufacturing, maintenance and spares policies towards life extension of a multi-component system," Reliability Engineering and System Safety, Elsevier, vol. 215(C).
    • Handle: RePEc:eee:reensy:v:215:y:2021:i:c:s0951832021003914
    DOI: 10.1016/j.ress.2021.107872
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    References listed on IDEAS

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    1. Santos, Augusto César de Jesus & Cavalcante, Cristiano Alexandre Virgínio & Wu, Shaomin, 2023. "Maintenance policies and models: A bibliometric and literature review of strategies for reuse and remanufacturing," Reliability Engineering and System Safety, Elsevier, vol. 231(C).
    2. Ghaleb, Mageed & Taghipour, Sharareh, 2022. "Assessing the impact of maintenance practices on asset's sustainability," Reliability Engineering and System Safety, Elsevier, vol. 228(C).
    3. Mizutani, Daijiro & Nakazato, Yuto & Ikushima, Rie & Satsukawa, Koki & Kawasaki, Yosuke & Kuwahara, Masao, 2024. "Optimal intervention policy of emergency storage batteries for expressway transportation systems considering deterioration risk during lead time of replacement," Reliability Engineering and System Safety, Elsevier, vol. 242(C).
    4. Santos, Augusto César de Jesus & Cavalcante, Cristiano Alexandre Virginio & Ren, Junru & Wu, Shaomin, 2023. "A novel delay time modelling method for incorporating reuse actions in three-state single-component systems," Reliability Engineering and System Safety, Elsevier, vol. 234(C).
    5. Wang, Run-Zi & Gu, Hang-Hang & Zhu, Shun-Peng & Li, Kai-Shang & Wang, Ji & Wang, Xiao-Wei & Hideo, Miura & Zhang, Xian-Cheng & Tu, Shan-Tung, 2022. "A data-driven roadmap for creep-fatigue reliability assessment and its implementation in low-pressure turbine disk at elevated temperatures," Reliability Engineering and System Safety, Elsevier, vol. 225(C).
    6. Jingyi Zhao & Chunhai Gao & Tao Tang, 2022. "A Review of Sustainable Maintenance Strategies for Single Component and Multicomponent Equipment," Sustainability, MDPI, vol. 14(5), pages 1-22, March.

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