IDEAS home Printed from https://ideas.repec.org/a/eee/reensy/v208y2021ics095183202030853x.html
   My bibliography  Save this article

Algorithmic Strategy for Simultaneous Optimization of Design and Maintenance of Multi-Component Industrial Systems

Author

Listed:
  • Adjoul, Oussama
  • Benfriha, Khaled
  • Zant, Chawki El
  • Aoussat, Améziane

Abstract

This article describes a new approach to simultaneous optimization of design and maintenance of large-scale multi-component industrial systems. This approach, in a form of an algorithm, aims to help designers in the search for solutions by characterizing the components and their architecture including maintenance issues. The aim is to improve the performance of the industrial systems by maximizing the Total Operational Reliability (TOR) at the lowest Life Cycle Cost (LCC). In the case of this research, the term "design" refers to the reliability properties of the components, possible redundancies, faulty component accessibility, and the ability to improve the component real-time monitoring architecture. The term “maintenance†refers to maintenance plan adapted to the opportunistic dynamic maintenance plan. Simultaneous optimization of design and maintenance is achieved by a two-level hybrid algorithm using evolutionary (genetic) algorithms. The first level identifies the optimal design solutions calculated relative to the TOR and the LCC. The second proposes a dynamic maintenance plan that maximizes the reliability of the system throughout its operating life.

Suggested Citation

  • Adjoul, Oussama & Benfriha, Khaled & Zant, Chawki El & Aoussat, Améziane, 2021. "Algorithmic Strategy for Simultaneous Optimization of Design and Maintenance of Multi-Component Industrial Systems," Reliability Engineering and System Safety, Elsevier, vol. 208(C).
  • Handle: RePEc:eee:reensy:v:208:y:2021:i:c:s095183202030853x
    DOI: 10.1016/j.ress.2020.107364
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S095183202030853X
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.ress.2020.107364?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Tian, Zhigang & Jin, Tongdan & Wu, Bairong & Ding, Fangfang, 2011. "Condition based maintenance optimization for wind power generation systems under continuous monitoring," Renewable Energy, Elsevier, vol. 36(5), pages 1502-1509.
    2. Torres-Echeverría, A.C. & Martorell, S. & Thompson, H.A., 2012. "Multi-objective optimization of design and testing of safety instrumented systems with MooN voting architectures using a genetic algorithm," Reliability Engineering and System Safety, Elsevier, vol. 106(C), pages 45-60.
    3. Alaswad, Suzan & Xiang, Yisha, 2017. "A review on condition-based maintenance optimization models for stochastically deteriorating system," Reliability Engineering and System Safety, Elsevier, vol. 157(C), pages 54-63.
    4. Do Van, Phuc & Barros, Anne & Bérenguer, Christophe & Bouvard, Keomany & Brissaud, Florent, 2013. "Dynamic grouping maintenance with time limited opportunities," Reliability Engineering and System Safety, Elsevier, vol. 120(C), pages 51-59.
    5. Hwang, Heung-Suk, 2005. "Costing RAM design and test analysis model for production facility," International Journal of Production Economics, Elsevier, vol. 98(2), pages 143-149, November.
    6. Olde Keizer, Minou C.A. & Teunter, Ruud H. & Veldman, Jasper, 2017. "Joint condition-based maintenance and inventory optimization for systems with multiple components," European Journal of Operational Research, Elsevier, vol. 257(1), pages 209-222.
    7. Kusiak, Andrew & Li, Wenyan, 2011. "The prediction and diagnosis of wind turbine faults," Renewable Energy, Elsevier, vol. 36(1), pages 16-23.
    8. Cheng, Guo Qing & Zhou, Bing Hai & Li, Ling, 2018. "Integrated production, quality control and condition-based maintenance for imperfect production systems," Reliability Engineering and System Safety, Elsevier, vol. 175(C), pages 251-264.
    9. Wildeman, R. E. & Dekker, R. & Smit, A. C. J. M., 1997. "A dynamic policy for grouping maintenance activities," European Journal of Operational Research, Elsevier, vol. 99(3), pages 530-551, June.
    10. Bouvard, K. & Artus, S. & Bérenguer, C. & Cocquempot, V., 2011. "Condition-based dynamic maintenance operations planning & grouping. Application to commercial heavy vehicles," Reliability Engineering and System Safety, Elsevier, vol. 96(6), pages 601-610.
    11. Khalili-Damghani, Kaveh & Abtahi, Amir-Reza & Tavana, Madjid, 2013. "A new multi-objective particle swarm optimization method for solving reliability redundancy allocation problems," Reliability Engineering and System Safety, Elsevier, vol. 111(C), pages 58-75.
    12. Nourelfath, Mustapha & Ait-Kadi, Daoud, 2007. "Optimization of series–parallel multi-state systems under maintenance policies," Reliability Engineering and System Safety, Elsevier, vol. 92(12), pages 1620-1626.
    13. Olde Keizer, Minou C.A. & Teunter, Ruud H. & Veldman, Jasper, 2016. "Clustering condition-based maintenance for systems with redundancy and economic dependencies," European Journal of Operational Research, Elsevier, vol. 251(2), pages 531-540.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Najafi, Seyedvahid & Zheng, Rui & Lee, Chi-Guhn, 2021. "An optimal opportunistic maintenance policy for a two-unit series system with general repair using proportional hazards models," Reliability Engineering and System Safety, Elsevier, vol. 215(C).
    2. Andrés Cacereño & David Greiner & Blas J. Galván, 2021. "Multi-Objective Optimum Design and Maintenance of Safety Systems: An In-Depth Comparison Study Including Encoding and Scheduling Aspects with NSGA-II," Mathematics, MDPI, vol. 9(15), pages 1-39, July.
    3. Cheng, Dawei & Lu, Zhong & Zhou, Jia & Liang, Xihui, 2023. "An optimizing maintenance policy for airborne redundant systems operating with faults by using Markov process and NSGA-II," Reliability Engineering and System Safety, Elsevier, vol. 236(C).
    4. Radim Briš & Nuong Thi Thuy Tran, 2023. "Discrete Model for a Multi-Objective Maintenance Optimization Problem of Safety Systems," Mathematics, MDPI, vol. 11(2), pages 1-18, January.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Shi, Yue & Zhu, Weihang & Xiang, Yisha & Feng, Qianmei, 2020. "Condition-based maintenance optimization for multi-component systems subject to a system reliability requirement," Reliability Engineering and System Safety, Elsevier, vol. 202(C).
    2. de Jonge, Bram & Scarf, Philip A., 2020. "A review on maintenance optimization," European Journal of Operational Research, Elsevier, vol. 285(3), pages 805-824.
    3. Aizpurua, J.I. & Catterson, V.M. & Papadopoulos, Y. & Chiacchio, F. & D'Urso, D., 2017. "Supporting group maintenance through prognostics-enhanced dynamic dependability prediction," Reliability Engineering and System Safety, Elsevier, vol. 168(C), pages 171-188.
    4. Do, Phuc & Vu, Hai Canh & Barros, Anne & Bérenguer, Christophe, 2015. "Maintenance grouping for multi-component systems with availability constraints and limited maintenance teams," Reliability Engineering and System Safety, Elsevier, vol. 142(C), pages 56-67.
    5. Wu, Tianyi & Yang, Li & Ma, Xiaobing & Zhang, Zihan & Zhao, Yu, 2020. "Dynamic maintenance strategy with iteratively updated group information," Reliability Engineering and System Safety, Elsevier, vol. 197(C).
    6. Olde Keizer, Minou C.A. & Flapper, Simme Douwe P. & Teunter, Ruud H., 2017. "Condition-based maintenance policies for systems with multiple dependent components: A review," European Journal of Operational Research, Elsevier, vol. 261(2), pages 405-420.
    7. Ayse Sena Eruguz & Tarkan Tan & Geert‐Jan van Houtum, 2017. "Optimizing usage and maintenance decisions for k‐out‐of‐n systems of moving assets," Naval Research Logistics (NRL), John Wiley & Sons, vol. 64(5), pages 418-434, August.
    8. KarabaÄŸ, Oktay & Eruguz, Ayse Sena & Basten, Rob, 2020. "Integrated optimization of maintenance interventions and spare part selection for a partially observable multi-component system," Reliability Engineering and System Safety, Elsevier, vol. 200(C).
    9. Liu, Xinbao & Yang, Tianji & Pei, Jun & Liao, Haitao & Pohl, Edward A., 2019. "Replacement and inventory control for a multi-customer product service system with decreasing replacement costs," European Journal of Operational Research, Elsevier, vol. 273(2), pages 561-574.
    10. Liu, Gehui & Chen, Shaokuan & Ho, Tinkin & Ran, Xinchen & Mao, Baohua & Lan, Zhen, 2022. "Optimum opportunistic maintenance schedule over variable horizons considering multi-stage degradation and dynamic strategy," Reliability Engineering and System Safety, Elsevier, vol. 225(C).
    11. Alaswad, Suzan & Xiang, Yisha, 2017. "A review on condition-based maintenance optimization models for stochastically deteriorating system," Reliability Engineering and System Safety, Elsevier, vol. 157(C), pages 54-63.
    12. Nguyen, Kim-Anh & Do, Phuc & Grall, Antoine, 2017. "Joint predictive maintenance and inventory strategy for multi-component systems using Birnbaum’s structural importance," Reliability Engineering and System Safety, Elsevier, vol. 168(C), pages 249-261.
    13. Liu, Bin & Pandey, Mahesh D. & Wang, Xiaolin & Zhao, Xiujie, 2021. "A finite-horizon condition-based maintenance policy for a two-unit system with dependent degradation processes," European Journal of Operational Research, Elsevier, vol. 295(2), pages 705-717.
    14. uit het Broek, Michiel A.J. & Teunter, Ruud H. & de Jonge, Bram & Veldman, Jasper, 2021. "Joint condition-based maintenance and condition-based production optimization," Reliability Engineering and System Safety, Elsevier, vol. 214(C).
    15. Urbani, Michele & Brunelli, Matteo & Punkka, Antti, 2023. "An approach for bi-objective maintenance scheduling on a networked system with limited resources," European Journal of Operational Research, Elsevier, vol. 305(1), pages 101-113.
    16. Verbert, K. & De Schutter, B. & Babuška, R., 2017. "Timely condition-based maintenance planning for multi-component systems," Reliability Engineering and System Safety, Elsevier, vol. 159(C), pages 310-321.
    17. Nguyen, Ho Si Hung & Do, Phuc & Vu, Hai-Canh & Iung, Benoit, 2019. "Dynamic maintenance grouping and routing for geographically dispersed production systems," Reliability Engineering and System Safety, Elsevier, vol. 185(C), pages 392-404.
    18. Zafar Hameed & Jørn Vatn, 2012. "Role of grouping in the development of an overall maintenance optimization framework for offshore wind turbines," Journal of Risk and Reliability, , vol. 226(6), pages 584-601, December.
    19. Vu, Hai Canh & Do, Phuc & Barros, Anne & Bérenguer, Christophe, 2014. "Maintenance grouping strategy for multi-component systems with dynamic contexts," Reliability Engineering and System Safety, Elsevier, vol. 132(C), pages 233-249.
    20. Zhu, Qiushi & Peng, Hao & Timmermans, Bas & van Houtum, Geert-Jan, 2017. "A condition-based maintenance model for a single component in a system with scheduled and unscheduled downs," International Journal of Production Economics, Elsevier, vol. 193(C), pages 365-380.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:reensy:v:208:y:2021:i:c:s095183202030853x. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: https://www.journals.elsevier.com/reliability-engineering-and-system-safety .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.