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Triple-level opportunistic maintenance policy for leasehold service network of multi-location production lines

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  • Si, Guojin
  • Xia, Tangbin
  • Zhu, Ying
  • Du, Shichang
  • Xi, Lifeng

Abstract

The huge investment of multiple devices and the popularization of service-oriented manufacturing have led to increasing requirements for leased production lines. The reliability and maintainability of these leased lines play an important role for an original equipment manufacturer (OEM). For promoting the maintenance outsourcing from a global perspective, this paper presents a triple-level network opportunistic maintenance (NOM) policy for multi-location production lines. At the machine level, sequential predictive maintenance (PM) intervals of every leased machines are dynamically scheduled based on its individual health evolution. At the system level, group PM sets for each multi-unit leased line are obtained by real-time leasing profit optimizations. At the network level, the global maintenance schemes for this leasehold service network are formulated by considering multiple locations of these lines and the maintenance central depot. This comprehensive policy utilizes the triple-level maintenance opportunities to integrate maintenance costs, lease contracts and geographical locations. The mechanism of our proposed policy can ensure the total maintenance cost reduction and significant performance in reliability and robustness for both the lessors and the multi-location manufacturing companies.

Suggested Citation

  • Si, Guojin & Xia, Tangbin & Zhu, Ying & Du, Shichang & Xi, Lifeng, 2019. "Triple-level opportunistic maintenance policy for leasehold service network of multi-location production lines," Reliability Engineering and System Safety, Elsevier, vol. 190(C), pages 1-1.
    • Handle: RePEc:eee:reensy:v:190:y:2019:i:c:11
    DOI: 10.1016/j.ress.2019.106519
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    Cited by:

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    3. Zhou, Xiaojun & Ning, Xiaohan, 2021. "Maintenance gravity window based opportunistic maintenance scheduling for multi-unit serial systems with stochastic production waits," Reliability Engineering and System Safety, Elsevier, vol. 215(C).
    4. Xia, Tangbin & Sun, Bowen & Chen, Zhen & Pan, Ershun & Wang, Hao & Xi, Lifeng, 2021. "Opportunistic maintenance policy integrating leasing profit and capacity balancing for serial-parallel leased systems," Reliability Engineering and System Safety, Elsevier, vol. 205(C).
    5. Jackson, Canek & Pascual, Rodrigo & Mac Cawley, Alejandro & Godoy, Sergio, 2023. "Product–service system negotiation in aircraft lease contracts with option of disagreement," Journal of Air Transport Management, Elsevier, vol. 107(C).
    6. Fan, Dongming & Lin, Jing & Cai, Baoping & Liu, Bin, 2021. "Robustness of maintenance support service networks: attributes, evaluation and improvement," Reliability Engineering and System Safety, Elsevier, vol. 210(C).
    7. Si, Guojin & Xia, Tangbin & Gebraeel, Nagi & Wang, Dong & Pan, Ershun & Xi, Lifeng, 2022. "A reliability-and-cost-based framework to optimize maintenance planning and diverse-skilled technician routing for geographically distributed systems," Reliability Engineering and System Safety, Elsevier, vol. 226(C).
    8. Zhou, Xiaojun & Yu, Mengqi, 2020. "Semi-dynamic maintenance scheduling for multi-station series systems in multi-specification and small-batch production," Reliability Engineering and System Safety, Elsevier, vol. 195(C).
    9. Zhu, Ying & Xia, Tangbin & Hong, Ge & Chen, Zhen & Pan, Ershun & Xi, Lifeng, 2022. "Collaborative maintenance service and component sales under coopetition patterns for OEMs challenged by booming used-component sales," Reliability Engineering and System Safety, Elsevier, vol. 226(C).
    10. Jackson, Canek & Pascual, Rodrigo, 2021. "Joint pricing and maintenance strategies in availability-based product-service systems under different overhaul conditions," Reliability Engineering and System Safety, Elsevier, vol. 216(C).
    11. Xia, Tangbin & Cao, Lei & Xu, Yuhui & Zhang, Kaigan & Chen, Zhen & Pan, Ershun & Xi, Lifeng, 2024. "Multi-level maintenance and inventory joint optimization for a k-out-of-n hyper-system considering the selection of suppliers with incentive discount policies," Reliability Engineering and System Safety, Elsevier, vol. 241(C).
    12. Huang, Yeu-Shiang & Ho, Jyh-Wen & Hung, Jin-Wei & Tseng, Tzu-Liang (Bill), 2021. "A customized warranty model by considering multi-usage levels for the leasing industry," Reliability Engineering and System Safety, Elsevier, vol. 215(C).

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