IDEAS home Printed from https://ideas.repec.org/a/eee/proeco/v157y2014icp7-14.html
   My bibliography  Save this article

Fleet sizing of laser guided vehicles and pallet shuttles in automated warehouses

Author

Listed:
  • Ferrara, Andrea
  • Gebennini, Elisa
  • Grassi, Andrea

Abstract

The paper deals with emerging automation technologies for pallet handling in warehouses characterized by multiple-depth rack storage systems. In particular, this study addresses the adoption of Pallet Shuttles (PSs) for material handling within the rack structure, i.e., for put-away and retrieval operations from the rack face to the specific pallet location and vice versa. PSs are used in combination with Laser Guided Vehicles (LGVs) so as to obtain a fully automated warehousing system. The study develops an analytical model for the joint LGV–PS fleet sizing problem, also taking into consideration stochastic phenomena and queueing implications. This enables the analyst to compute the utilization of LGVs and PSs as a function of sizes of the two fleets. Then, a queueing model can be applied to estimate the cycle time of the orders in the warehousing system. An example to clarify the application of the method is also provided.

Suggested Citation

  • Ferrara, Andrea & Gebennini, Elisa & Grassi, Andrea, 2014. "Fleet sizing of laser guided vehicles and pallet shuttles in automated warehouses," International Journal of Production Economics, Elsevier, vol. 157(C), pages 7-14.
    • Handle: RePEc:eee:proeco:v:157:y:2014:i:c:p:7-14
    DOI: 10.1016/j.ijpe.2014.06.008
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0925527314001911
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.ijpe.2014.06.008?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Grubbstrom, Robert W. & Tang, Ou, 2006. "The moments and central moments of a compound distribution," European Journal of Operational Research, Elsevier, vol. 170(1), pages 106-119, April.
    2. Dima Nazzal, 2011. "A closed queueing network approach to analyzing multi-vehicle material handling systems," IISE Transactions, Taylor & Francis Journals, vol. 43(10), pages 721-738.
    3. Cosmetatos, George P, 1978. "Some practical considerations on multi-server queues with multiple poisson arrivals," Omega, Elsevier, vol. 6(5), pages 443-448.
    4. Gu, Jinxiang & Goetschalckx, Marc & McGinnis, Leon F., 2007. "Research on warehouse operation: A comprehensive review," European Journal of Operational Research, Elsevier, vol. 177(1), pages 1-21, February.
    5. Gu, Jinxiang & Goetschalckx, Marc & McGinnis, Leon F., 2010. "Research on warehouse design and performance evaluation: A comprehensive review," European Journal of Operational Research, Elsevier, vol. 203(3), pages 539-549, June.
    6. Le-Anh, Tuan & De Koster, M.B.M., 2006. "A review of design and control of automated guided vehicle systems," European Journal of Operational Research, Elsevier, vol. 171(1), pages 1-23, May.
    7. Min Zhang & Rajan Batta & Rakesh Nagi, 2009. "Modeling of Workflow Congestion and Optimization of Flow Routing in a Manufacturing/Warehouse Facility," Management Science, INFORMS, vol. 55(2), pages 267-280, February.
    8. Mantel, Ronald J. & Landeweerd, Henri R. A., 1995. "Design and operational control of an AGV system," International Journal of Production Economics, Elsevier, vol. 41(1-3), pages 257-266, October.
    9. Kim, Kap Hwan, 1995. "Positioning of automated guided vehicles in a loop layout to minimize the mean vehicle response time," International Journal of Production Economics, Elsevier, vol. 39(3), pages 201-214, May.
    10. Vis, Iris F.A., 2006. "Survey of research in the design and control of automated guided vehicle systems," European Journal of Operational Research, Elsevier, vol. 170(3), pages 677-709, May.
    11. Lochana Moorthy, Rajeeva & Hock-Guan, Wee & Wing-Cheong, Ng & Chung-Piaw, Teo, 2003. "Cyclic deadlock prediction and avoidance for zone-controlled AGV system," International Journal of Production Economics, Elsevier, vol. 83(3), pages 309-324, March.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Giuseppe Fragapane & Dmitry Ivanov & Mirco Peron & Fabio Sgarbossa & Jan Ola Strandhagen, 2022. "Increasing flexibility and productivity in Industry 4.0 production networks with autonomous mobile robots and smart intralogistics," Annals of Operations Research, Springer, vol. 308(1), pages 125-143, January.
    2. Emde, Simon & Tahirov, Nail & Gendreau, Michel & Glock, Christoph H., 2021. "Routing automated lane-guided transport vehicles in a warehouse handling returns," European Journal of Operational Research, Elsevier, vol. 292(3), pages 1085-1098.
    3. Emil Jatib Khatib & Raquel Barco, 2021. "Optimization of 5G Networks for Smart Logistics," Energies, MDPI, vol. 14(6), pages 1-19, March.
    4. Ilias Vlachos & Rodrigo Martinez Pascazzi & Miltiadis Ntotis & Konstantina Spanaki & Stella Despoudi & Panagiotis Repoussis, 2022. "Smart and flexible manufacturing systems using Autonomous Guided Vehicles (AGVs) and the Internet of Things (IoT)," Post-Print hal-03825237, HAL.
    5. Vanga, Ratnaji & Venkateswaran, Jayendran, 2020. "Fleet sizing of reusable articles under uncertain demand and turnaround times," European Journal of Operational Research, Elsevier, vol. 285(2), pages 566-582.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Vis, Iris F.A., 2006. "Survey of research in the design and control of automated guided vehicle systems," European Journal of Operational Research, Elsevier, vol. 170(3), pages 677-709, May.
    2. Boysen, Nils & de Koster, René & Weidinger, Felix, 2019. "Warehousing in the e-commerce era: A survey," European Journal of Operational Research, Elsevier, vol. 277(2), pages 396-411.
    3. Thierry Sauvage & Tony Cragg & Sarrah Chraibi & Oussama El Khalil Houssaini, 2018. "Running the Machine Faster: Acceleration, Humans and Warehousing," Post-Print hal-02905068, HAL.
    4. Dalila B. M. M. Fontes & Seyed Mahdi Homayouni, 2019. "Joint production and transportation scheduling in flexible manufacturing systems," Journal of Global Optimization, Springer, vol. 74(4), pages 879-908, August.
    5. Silva, Allyson & Coelho, Leandro C. & Darvish, Maryam & Renaud, Jacques, 2020. "Integrating storage location and order picking problems in warehouse planning," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 140(C).
    6. Bortolini, Marco & Faccio, Maurizio & Ferrari, Emilio & Gamberi, Mauro & Pilati, Francesco, 2017. "Time and energy optimal unit-load assignment for automatic S/R warehouses," International Journal of Production Economics, Elsevier, vol. 190(C), pages 133-145.
    7. Zhuang, Yanling & Zhou, Yun & Hassini, Elkafi & Yuan, Yufei & Hu, Xiangpei, 2024. "Improving order picking efficiency through storage assignment optimization in robotic mobile fulfillment systems," European Journal of Operational Research, Elsevier, vol. 316(2), pages 718-732.
    8. Le-Anh, T. & de Koster, M.B.M., 2004. "A Review Of Design And Control Of Automated Guided Vehicle Systems," ERIM Report Series Research in Management ERS;2004-030-LIS, Erasmus Research Institute of Management (ERIM), ERIM is the joint research institute of the Rotterdam School of Management, Erasmus University and the Erasmus School of Economics (ESE) at Erasmus University Rotterdam.
    9. Asef-Vaziri, Ardavan & Kazemi, Morteza & Eshghi, Kourosh & Lahmar, Maher, 2010. "An ant colony system for enhanced loop-based aisle-network design," European Journal of Operational Research, Elsevier, vol. 207(1), pages 110-120, November.
    10. Emde, Simon & Tahirov, Nail & Gendreau, Michel & Glock, Christoph H., 2021. "Routing automated lane-guided transport vehicles in a warehouse handling returns," European Journal of Operational Research, Elsevier, vol. 292(3), pages 1085-1098.
    11. Felix Weidinger & Nils Boysen, 2018. "Scattered Storage: How to Distribute Stock Keeping Units All Around a Mixed-Shelves Warehouse," Service Science, INFORMS, vol. 52(6), pages 1412-1427, December.
    12. Derhami, Shahab & Smith, Jeffrey S. & Gue, Kevin R., 2020. "A simulation-based optimization approach to design optimal layouts for block stacking warehouses," International Journal of Production Economics, Elsevier, vol. 223(C).
    13. Cragg, Tony & Sauvage, Thierry & Haouari, Mohammed & Chraibi, Sarrah & Houssaini, Oussama El Khalil, 2018. "Running the machine faster: Acceleration, humans and warehousing," Chapters from the Proceedings of the Hamburg International Conference of Logistics (HICL), in: Kersten, Wolfgang & Blecker, Thorsten & Ringle, Christian M. (ed.), The Road to a Digitalized Supply Chain Management: Smart and Digital Solutions for Supply Chain Management. Proceedings of the Hamburg International C, volume 25, pages 3-22, Hamburg University of Technology (TUHH), Institute of Business Logistics and General Management.
    14. Zhi Li & Ali Vatankhah Barenji & Jiazhi Jiang & Ray Y. Zhong & Gangyan Xu, 2020. "A mechanism for scheduling multi robot intelligent warehouse system face with dynamic demand," Journal of Intelligent Manufacturing, Springer, vol. 31(2), pages 469-480, February.
    15. Boysen, Nils & Schwerdfeger, Stefan & Stephan, Konrad, 2023. "A review of synchronization problems in parts-to-picker warehouses," European Journal of Operational Research, Elsevier, vol. 307(3), pages 1374-1390.
    16. Giannikas, Vaggelis & Lu, Wenrong & Robertson, Brian & McFarlane, Duncan, 2017. "An interventionist strategy for warehouse order picking: Evidence from two case studies," International Journal of Production Economics, Elsevier, vol. 189(C), pages 63-76.
    17. Nils Boysen & Konrad Stephan & Felix Weidinger, 2019. "Manual order consolidation with put walls: the batched order bin sequencing problem," EURO Journal on Transportation and Logistics, Springer;EURO - The Association of European Operational Research Societies, vol. 8(2), pages 169-193, June.
    18. Fangyu Chen & Hongwei Wang & Yong Xie & Chao Qi, 2016. "An ACO-based online routing method for multiple order pickers with congestion consideration in warehouse," Journal of Intelligent Manufacturing, Springer, vol. 27(2), pages 389-408, April.
    19. Boysen, Nils & Emde, Simon & Hoeck, Michael & Kauderer, Markus, 2015. "Part logistics in the automotive industry: Decision problems, literature review and research agenda," European Journal of Operational Research, Elsevier, vol. 242(1), pages 107-120.
    20. Boysen, Nils & Briskorn, Dirk & Emde, Simon, 2017. "Sequencing of picking orders in mobile rack warehouses," European Journal of Operational Research, Elsevier, vol. 259(1), pages 293-307.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:proeco:v:157:y:2014:i:c:p:7-14. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/locate/ijpe .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.