IDEAS home Printed from https://ideas.repec.org/a/eee/jomega/v56y2015icp25-36.html
   My bibliography  Save this article

Fix-and-optimize and variable neighborhood search approaches for multi-level capacitated lot sizing problems

Author

Listed:
  • Chen, Haoxun

Abstract

In this paper, a new fix-and-optimize (FO) approach is proposed for two dynamic multi-level capacitated lot sizing problems (MLCLSP), the MLCLSP without setup carryover and the MLCLSP with setup carryover. Given an MIP model of a lot sizing problem, the approach iteratively solves a series of sub-problems of the model until no better solution can be found. Each sub-problem re-optimizes a subset of binary decision variables determined based on the interrelatedness of binary variables in the constraints of the model, while fixing the values of the other binary variables. Based on the FO, a variable neighbourhood search (VNS) approach for the MLCLSP without setup carryover is also developed, which can further improve the solution obtained by the FO by diversifying the search space. Numerical experiments on benchmark instances show that both our FO and VNS approaches can obtain a better solution for most instances compared with that found by the fix-and-optimize approach proposed by Helber and Sahling (International Journal of Production Economics 2010;123:247–256).

Suggested Citation

  • Chen, Haoxun, 2015. "Fix-and-optimize and variable neighborhood search approaches for multi-level capacitated lot sizing problems," Omega, Elsevier, vol. 56(C), pages 25-36.
    • Handle: RePEc:eee:jomega:v:56:y:2015:i:c:p:25-36
    DOI: 10.1016/j.omega.2015.03.002
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0305048315000432
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.omega.2015.03.002?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Almeder, Christian, 2010. "A hybrid optimization approach for multi-level capacitated lot-sizing problems," European Journal of Operational Research, Elsevier, vol. 200(2), pages 599-606, January.
    2. Stadtler, Hartmut, 2003. "Multilevel lot sizing with setup times and multiple constrained resources: Internally rolling schedules with lot-sizing windows," Publications of Darmstadt Technical University, Institute for Business Studies (BWL) 20204, Darmstadt Technical University, Department of Business Administration, Economics and Law, Institute for Business Studies (BWL).
    3. Christopher Suerie & Hartmut Stadtler, 2003. "The Capacitated Lot-Sizing Problem with Linked Lot Sizes," Management Science, INFORMS, vol. 49(8), pages 1039-1054, August.
    4. William W. Trigeiro & L. Joseph Thomas & John O. McClain, 1989. "Capacitated Lot Sizing with Setup Times," Management Science, INFORMS, vol. 35(3), pages 353-366, March.
    5. Helber, Stefan & Sahling, Florian, 2010. "A fix-and-optimize approach for the multi-level capacitated lot sizing problem," International Journal of Production Economics, Elsevier, vol. 123(2), pages 247-256, February.
    6. Robinson, Powell & Narayanan, Arunachalam & Sahin, Funda, 2009. "Coordinated deterministic dynamic demand lot-sizing problem: A review of models and algorithms," Omega, Elsevier, vol. 37(1), pages 3-15, February.
    7. Stadtler, Hartmut & Sahling, Florian, 2013. "A lot-sizing and scheduling model for multi-stage flow lines with zero lead times," European Journal of Operational Research, Elsevier, vol. 225(3), pages 404-419.
    8. Peter J. Billington & John O. McClain & L. Joseph Thomas, 1983. "Mathematical Programming Approaches to Capacity-Constrained MRP Systems: Review, Formulation and Problem Reduction," Management Science, INFORMS, vol. 29(10), pages 1126-1141, October.
    9. BELVAUX, Gaetan & WOLSEY, Laurence A., 2001. "Modelling practical lot-sizing problems as mixed-integer programs," LIDAM Reprints CORE 1516, Université catholique de Louvain, Center for Operations Research and Econometrics (CORE).
    10. VAN VYVE, Matthieu & WOLSEY, Laurence A., 2006. "Approximate extended formulations," LIDAM Reprints CORE 1807, Université catholique de Louvain, Center for Operations Research and Econometrics (CORE).
    11. BARANY, Imre & VAN ROY, Tony & WOLSEY, Laurence A., 1984. "Uncapacitated lot-sizing: the convex hull of solutions," LIDAM Reprints CORE 605, Université catholique de Louvain, Center for Operations Research and Econometrics (CORE).
    12. Muller, Laurent Flindt & Spoorendonk, Simon & Pisinger, David, 2012. "A hybrid adaptive large neighborhood search heuristic for lot-sizing with setup times," European Journal of Operational Research, Elsevier, vol. 218(3), pages 614-623.
    13. BELVAUX, Gaëtan & WOLSEY, Laurence A., 2000. "bc-prod: A specialized branch-and-cut system for lot-sizing problems," LIDAM Reprints CORE 1455, Université catholique de Louvain, Center for Operations Research and Econometrics (CORE).
    14. Hansen, Pierre & Mladenovic, Nenad, 2001. "Variable neighborhood search: Principles and applications," European Journal of Operational Research, Elsevier, vol. 130(3), pages 449-467, May.
    15. Hartmut Stadtler, 2003. "Multilevel Lot Sizing with Setup Times and Multiple Constrained Resources: Internally Rolling Schedules with Lot-Sizing Windows," Operations Research, INFORMS, vol. 51(3), pages 487-502, June.
    16. Horst Tempelmeier & Matthias Derstroff, 1996. "A Lagrangean-Based Heuristic for Dynamic Multilevel Multiitem Constrained Lotsizing with Setup Times," Management Science, INFORMS, vol. 42(5), pages 738-757, May.
    17. Gaetan Belvaux & Laurence A. Wolsey, 2001. "Modelling Practical Lot-Sizing Problems as Mixed-Integer Programs," Management Science, INFORMS, vol. 47(7), pages 993-1007, July.
    18. Suerie, Christopher & Stadtler, Hartmut, 2003. "The Capacitated lot-sizing problem with linked lot sizes," Publications of Darmstadt Technical University, Institute for Business Studies (BWL) 20206, Darmstadt Technical University, Department of Business Administration, Economics and Law, Institute for Business Studies (BWL).
    19. Gaetan Belvaux & Laurence A. Wolsey, 2000. "bc --- prod: A Specialized Branch-and-Cut System for Lot-Sizing Problems," Management Science, INFORMS, vol. 46(5), pages 724-738, May.
    20. Jans, Raf & Degraeve, Zeger, 2007. "Meta-heuristics for dynamic lot sizing: A review and comparison of solution approaches," European Journal of Operational Research, Elsevier, vol. 177(3), pages 1855-1875, March.
    21. K S Hindi & K Fleszar & C Charalambous, 2003. "An effective heuristic for the CLSP with set-up times," Journal of the Operational Research Society, Palgrave Macmillan;The OR Society, vol. 54(5), pages 490-498, May.
    22. Tempelmeier, Horst, 2011. "A column generation heuristic for dynamic capacitated lot sizing with random demand under a fill rate constraint," Omega, Elsevier, vol. 39(6), pages 627-633, December.
    23. Karimi, B. & Fatemi Ghomi, S. M. T. & Wilson, J. M., 2003. "The capacitated lot sizing problem: a review of models and algorithms," Omega, Elsevier, vol. 31(5), pages 365-378, October.
    24. Kerem Akartunalı & Andrew Miller, 2012. "A computational analysis of lower bounds for big bucket production planning problems," Computational Optimization and Applications, Springer, vol. 53(3), pages 729-753, December.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Hashemi-Petroodi, S. Ehsan & Thevenin, Simon & Kovalev, Sergey & Dolgui, Alexandre, 2022. "Model-dependent task assignment in multi-manned mixed-model assembly lines with walking workers," Omega, Elsevier, vol. 113(C).
    2. Gruson, Matthieu & Cordeau, Jean-François & Jans, Raf, 2021. "Benders decomposition for a stochastic three-level lot sizing and replenishment problem with a distribution structure," European Journal of Operational Research, Elsevier, vol. 291(1), pages 206-217.
    3. Coindreau, Marc-Antoine & Gallay, Olivier & Zufferey, Nicolas & Laporte, Gilbert, 2021. "Inbound and outbound flow integration for cross-docking operations," European Journal of Operational Research, Elsevier, vol. 294(3), pages 1153-1163.
    4. Guo, Peng & Weidinger, Felix & Boysen, Nils, 2019. "Parallel machine scheduling with job synchronization to enable efficient material flows in hub terminals," Omega, Elsevier, vol. 89(C), pages 110-121.
    5. Wei, Mingyuan & Qi, Mingyao & Wu, Tao & Zhang, Canrong, 2019. "Distance and matching-induced search algorithm for the multi-level lot-sizing problem with substitutable bill of materials," European Journal of Operational Research, Elsevier, vol. 277(2), pages 521-541.
    6. Rakiz, Asma & Absi, Nabil & Fenies, Pierre, 2023. "Comparing approaches for a multi-level planning problem in a mining industry," International Journal of Production Economics, Elsevier, vol. 265(C).
    7. Zhang, Guoqing & Nishi, Tatsushi & Turner, Sarina D.O. & Oga, Keisuke & Li, Xindan, 2017. "An integrated strategy for a production planning and warehouse layout problem: Modeling and solution approaches," Omega, Elsevier, vol. 68(C), pages 85-94.
    8. Lee, Younsoo & Lee, Kyungsik, 2020. "Lot-sizing and scheduling in flat-panel display manufacturing process," Omega, Elsevier, vol. 93(C).
    9. Li, Yantong & Chu, Feng & Côté, Jean-François & Coelho, Leandro C. & Chu, Chengbin, 2020. "The multi-plant perishable food production routing with packaging consideration," International Journal of Production Economics, Elsevier, vol. 221(C).
    10. Cattani, Kyle D., 2016. "Fenced in? Stochastic and deterministic planning models in a time-fenced, rolling-horizon scheduling systemAuthor-Name: DeYong, Gregory D," European Journal of Operational Research, Elsevier, vol. 251(1), pages 85-95.
    11. Neves-Moreira, Fábio & Almada-Lobo, Bernardo & Cordeau, Jean-François & Guimarães, Luís & Jans, Raf, 2019. "Solving a large multi-product production-routing problem with delivery time windows," Omega, Elsevier, vol. 86(C), pages 154-172.
    12. Absi, Nabil & van den Heuvel, Wilco, 2019. "Worst case analysis of Relax and Fix heuristics for lot-sizing problems," European Journal of Operational Research, Elsevier, vol. 279(2), pages 449-458.
    13. Al-Shihabi, Sameh, 2021. "A Novel Core-Based Optimization Framework for Binary Integer Programs- the Multidemand Multidimesional Knapsack Problem as a Test Problem," Operations Research Perspectives, Elsevier, vol. 8(C).
    14. Shuai Wang & Jizhuang Hui & Bin Zhu & Ying Liu, 2022. "Adaptive Genetic Algorithm Based on Fuzzy Reasoning for the Multilevel Capacitated Lot-Sizing Problem with Energy Consumption in Synchronizer Production," Sustainability, MDPI, vol. 14(9), pages 1-24, April.
    15. Gansterer, Margaretha & Födermayr, Patrick & Hartl, Richard F., 2021. "The capacitated multi-level lot-sizing problem with distributed agents," International Journal of Production Economics, Elsevier, vol. 235(C).
    16. Hwang, Hark-Chin & Kang, Jangha, 2016. "Two-phase algorithm for the lot-sizing problem with backlogging for stepwise transportation cost without speculative motives," Omega, Elsevier, vol. 59(PB), pages 238-250.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Helber, Stefan & Sahling, Florian, 2010. "A fix-and-optimize approach for the multi-level capacitated lot sizing problem," International Journal of Production Economics, Elsevier, vol. 123(2), pages 247-256, February.
    2. Awi Federgruen & Joern Meissner & Michal Tzur, 2007. "Progressive Interval Heuristics for Multi-Item Capacitated Lot-Sizing Problems," Operations Research, INFORMS, vol. 55(3), pages 490-502, June.
    3. Wei, Mingyuan & Qi, Mingyao & Wu, Tao & Zhang, Canrong, 2019. "Distance and matching-induced search algorithm for the multi-level lot-sizing problem with substitutable bill of materials," European Journal of Operational Research, Elsevier, vol. 277(2), pages 521-541.
    4. Kerem Akartunalı & Ioannis Fragkos & Andrew J. Miller & Tao Wu, 2016. "Local Cuts and Two-Period Convex Hull Closures for Big-Bucket Lot-Sizing Problems," INFORMS Journal on Computing, INFORMS, vol. 28(4), pages 766-780, November.
    5. AkartunalI, Kerem & Miller, Andrew J., 2009. "A heuristic approach for big bucket multi-level production planning problems," European Journal of Operational Research, Elsevier, vol. 193(2), pages 396-411, March.
    6. Silvio Alexandre de Araujo & Bert De Reyck & Zeger Degraeve & Ioannis Fragkos & Raf Jans, 2015. "Period Decompositions for the Capacitated Lot Sizing Problem with Setup Times," INFORMS Journal on Computing, INFORMS, vol. 27(3), pages 431-448, August.
    7. Tao Wu, 2022. "Predictive Search for Capacitated Multi-Item Lot Sizing Problems," INFORMS Journal on Computing, INFORMS, vol. 34(1), pages 385-406, January.
    8. Jans, Raf & Degraeve, Zeger, 2007. "Meta-heuristics for dynamic lot sizing: A review and comparison of solution approaches," European Journal of Operational Research, Elsevier, vol. 177(3), pages 1855-1875, March.
    9. Kerem Akartunalı & Andrew Miller, 2012. "A computational analysis of lower bounds for big bucket production planning problems," Computational Optimization and Applications, Springer, vol. 53(3), pages 729-753, December.
    10. Andrea Raiconi & Julia Pahl & Monica Gentili & Stefan Voß & Raffaele Cerulli, 2017. "Tactical Production and Lot Size Planning with Lifetime Constraints: A Comparison of Model Formulations," Asia-Pacific Journal of Operational Research (APJOR), World Scientific Publishing Co. Pte. Ltd., vol. 34(05), pages 1-24, October.
    11. Tao Wu & Leyuan Shi & Jie Song, 2012. "An MIP-based interval heuristic for the capacitated multi-level lot-sizing problem with setup times," Annals of Operations Research, Springer, vol. 196(1), pages 635-650, July.
    12. Absi, Nabil & van den Heuvel, Wilco, 2019. "Worst case analysis of Relax and Fix heuristics for lot-sizing problems," European Journal of Operational Research, Elsevier, vol. 279(2), pages 449-458.
    13. Sereshti, Narges & Adulyasak, Yossiri & Jans, Raf, 2024. "Managing flexibility in stochastic multi-level lot sizing problem with service level constraints," Omega, Elsevier, vol. 122(C).
    14. Toledo, Franklina Maria Bragion & Armentano, Vinicius Amaral, 2006. "A Lagrangian-based heuristic for the capacitated lot-sizing problem in parallel machines," European Journal of Operational Research, Elsevier, vol. 175(2), pages 1070-1083, December.
    15. Ioannis Fragkos & Zeger Degraeve & Bert De Reyck, 2016. "A Horizon Decomposition Approach for the Capacitated Lot-Sizing Problem with Setup Times," INFORMS Journal on Computing, INFORMS, vol. 28(3), pages 465-482, August.
    16. Raf Jans, 2009. "Solving Lot-Sizing Problems on Parallel Identical Machines Using Symmetry-Breaking Constraints," INFORMS Journal on Computing, INFORMS, vol. 21(1), pages 123-136, February.
    17. Marcos Mansano Furlan & Maristela Oliveira Santos, 2017. "BFO: a hybrid bees algorithm for the multi-level capacitated lot-sizing problem," Journal of Intelligent Manufacturing, Springer, vol. 28(4), pages 929-944, April.
    18. Narayanan, Arunachalam & Robinson, Powell, 2010. "Efficient and effective heuristics for the coordinated capacitated lot-size problem," European Journal of Operational Research, Elsevier, vol. 203(3), pages 583-592, June.
    19. Yongpei Guan & Andrew J. Miller, 2008. "Polynomial-Time Algorithms for Stochastic Uncapacitated Lot-Sizing Problems," Operations Research, INFORMS, vol. 56(5), pages 1172-1183, October.
    20. Brahimi, Nadjib & Dauzere-Peres, Stephane & Najid, Najib M. & Nordli, Atle, 2006. "Single item lot sizing problems," European Journal of Operational Research, Elsevier, vol. 168(1), pages 1-16, January.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:jomega:v:56:y:2015:i:c:p:25-36. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/wps/find/journaldescription.cws_home/375/description#description .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.