IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v86y2015icp59-73.html
   My bibliography  Save this article

Organic Rankine cycle saves energy and reduces gas emissions for cement production

Author

Listed:
  • Wang, Huarong
  • Xu, Jinliang
  • Yang, Xufei
  • Miao, Zheng
  • Yu, Chao

Abstract

We investigated ORCs (organic Rankine cycles) integrated with typical China cement production line. The dry air at the kiln cooler outlet with the temperature of 220 °C was the waste heat. The fluids of hexane, isohexane, R601, R123 and R245fa were selected for ORCs based on the critical temperature criterion. The developed ORC verified the thermodynamics analysis. The NPV (net present value) and PBP (payback period) methods were applied to evaluate the economic performance. The LCA (life cycle assessment) was applied to evaluate the environment impacts. ORCs could generate 67,85,540–81,21,650 kWh electricity per year, equivalent to save 2035–2436 tons standard coal and reduce 7743–9268 tons CO2 emission, for a 4000 t/d cement production line. ORCs reduced gas emissions of CO2 by 0.62–0.74%, SO2 by 3.83–4.59% and NOx by 1.36–1.63%. The PBP (payback period) was 2.74–3.42 years. The ORCs had the reduction ratios of EIL (environment impact load) by 1.49–1.83%, GWP (global warming potential) by 0.74–0.92%, AP (acidification potential) by 2.34–2.84%, EP (eutrophication potential) by 0.96–1.22% and HTP (human toxicity potential) by 2.38–2.89%. The ORC with R601 as the fluid had the best economic performance and significant gas emission reductions. ORCs had good economic performance and reduce the gas emissions.

Suggested Citation

  • Wang, Huarong & Xu, Jinliang & Yang, Xufei & Miao, Zheng & Yu, Chao, 2015. "Organic Rankine cycle saves energy and reduces gas emissions for cement production," Energy, Elsevier, vol. 86(C), pages 59-73.
    • Handle: RePEc:eee:energy:v:86:y:2015:i:c:p:59-73
    DOI: 10.1016/j.energy.2015.03.112
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544215004612
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.energy.2015.03.112?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Kosmadakis, G. & Manolakos, D. & Kyritsis, S. & Papadakis, G., 2009. "Economic assessment of a two-stage solar organic Rankine cycle for reverse osmosis desalination," Renewable Energy, Elsevier, vol. 34(6), pages 1579-1586.
    2. Roy, J.P. & Mishra, M.K. & Misra, Ashok, 2010. "Parametric optimization and performance analysis of a waste heat recovery system using Organic Rankine Cycle," Energy, Elsevier, vol. 35(12), pages 5049-5062.
    3. Hung, T.C. & Wang, S.K. & Kuo, C.H. & Pei, B.S. & Tsai, K.F., 2010. "A study of organic working fluids on system efficiency of an ORC using low-grade energy sources," Energy, Elsevier, vol. 35(3), pages 1403-1411.
    4. Kuo, Chi-Ron & Hsu, Sung-Wei & Chang, Kai-Han & Wang, Chi-Chuan, 2011. "Analysis of a 50kW organic Rankine cycle system," Energy, Elsevier, vol. 36(10), pages 5877-5885.
    5. Liu, Chao & He, Chao & Gao, Hong & Xie, Hui & Li, Yourong & Wu, Shuangying & Xu, Jinliang, 2013. "The environmental impact of organic Rankine cycle for waste heat recovery through life-cycle assessment," Energy, Elsevier, vol. 56(C), pages 144-154.
    6. Roy, J.P. & Misra, Ashok, 2012. "Parametric optimization and performance analysis of a regenerative Organic Rankine Cycle using R-123 for waste heat recovery," Energy, Elsevier, vol. 39(1), pages 227-235.
    7. Rayegan, R. & Tao, Y.X., 2011. "A procedure to select working fluids for Solar Organic Rankine Cycles (ORCs)," Renewable Energy, Elsevier, vol. 36(2), pages 659-670.
    8. Xu, Jinliang & Yu, Chao, 2014. "Critical temperature criterion for selection of working fluids for subcritical pressure Organic Rankine cycles," Energy, Elsevier, vol. 74(C), pages 719-733.
    9. Vélez, Fredy & Segovia, José J. & Martín, M. Carmen & Antolín, Gregorio & Chejne, Farid & Quijano, Ana, 2012. "A technical, economical and market review of organic Rankine cycles for the conversion of low-grade heat for power generation," Renewable and Sustainable Energy Reviews, Elsevier, vol. 16(6), pages 4175-4189.
    10. Stoppato, Anna, 2012. "Energetic and economic investigation of the operation management of an Organic Rankine Cycle cogeneration plant," Energy, Elsevier, vol. 41(1), pages 3-9.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Wang, Dabiao & Ma, Yuezheng & Tian, Ran & Duan, Jie & Hu, Busong & Shi, Lin, 2018. "Thermodynamic evaluation of an ORC system with a Low Pressure Saturated Steam heat source," Energy, Elsevier, vol. 149(C), pages 375-385.
    2. Jin, Yunli & Gao, Naiping & Zhu, Tong, 2022. "Effect of resistive load characteristics on the performance of Organic Rankine cycle (ORC)," Energy, Elsevier, vol. 246(C).
    3. Zhan, Taotao & Chen, Yuhang & Dong, Ao & He, Maogang & Zhang, Ying, 2023. "Intrinsic-group-contribution PC-SAFT and its application in performance analysis of high-temperature organic Rankine cycle with siloxanes and alkanes," Energy, Elsevier, vol. 278(PA).
    4. Moreira, L.F. & Arrieta, F.R.P., 2019. "Thermal and economic assessment of organic Rankine cycles for waste heat recovery in cement plants," Renewable and Sustainable Energy Reviews, Elsevier, vol. 114(C), pages 1-1.
    5. Amiri Rad, Ehsan & Mohammadi, Saeed & Tayyeban, Edris, 2020. "Simultaneous optimization of working fluid and boiler pressure in an organic Rankine cycle for different heat source temperatures," Energy, Elsevier, vol. 194(C).
    6. Kazemiani-Najafabadi, Parisa & Amiri Rad, Ehsan, 2022. "Optimization of the boiler pressure and working fluid in a binary organic Rankine cycle for different heat sources," Energy, Elsevier, vol. 238(PA).
    7. Xiang, Qing & Pan, Hengyu & Ma, Xiaohan & Yang, Mingdong & Lyu, Yanfeng & Zhang, Xiaohong & Shui, Wei & Liao, Wenjie & Xiao, Yinlong & Wu, Jun & Zhang, Yanzong & Xu, Min, 2024. "Impacts of energy-saving and emission-reduction on sustainability of cement production," Renewable and Sustainable Energy Reviews, Elsevier, vol. 191(C).
    8. Roumpedakis, Tryfon C. & Loumpardis, George & Monokrousou, Evropi & Braimakis, Konstantinos & Charalampidis, Antonios & Karellas, Sotirios, 2020. "Exergetic and economic analysis of a solar driven small scale ORC," Renewable Energy, Elsevier, vol. 157(C), pages 1008-1024.
    9. Varga, Zoltán & Palotai, Balázs, 2017. "Comparison of low temperature waste heat recovery methods," Energy, Elsevier, vol. 137(C), pages 1286-1292.
    10. Yang, Xufei & Xu, Jinliang & Miao, Zheng & Zou, Jinghuang & Qi, Fengliang, 2016. "The definition of non-dimensional integration temperature difference and its effect on organic Rankine cycle," Applied Energy, Elsevier, vol. 167(C), pages 17-33.
    11. Wang, Shukun & Li, Ke & Yu, Wei & Liu, Chao & Guan, Zhengjun, 2024. "Effects of non-condensable gas on thermodynamic performance of transcritical organic Rankine cycle," Energy, Elsevier, vol. 292(C).
    12. Wang, Shukun & Zhang, Lu & Liu, Chao & Liu, Zuming & Lan, Song & Li, Qibin & Wang, Xiaonan, 2021. "Techno-economic-environmental evaluation of a combined cooling heating and power system for gas turbine waste heat recovery," Energy, Elsevier, vol. 231(C).
    13. Chen, Heng & Wang, Yihan & An, Liuming & Xu, Gang & Zhu, Xin & Liu, Wenyi & Lei, Jing, 2022. "Performance evaluation of a novel design for the waste heat recovery of a cement plant incorporating a coal-fired power plant," Energy, Elsevier, vol. 246(C).
    14. Liu, Liuchen & Zhu, Tong & Wang, Tiantian & Gao, Naiping, 2019. "Experimental investigation on the effect of working fluid charge in a small-scale Organic Rankine Cycle under off-design conditions," Energy, Elsevier, vol. 174(C), pages 664-677.
    15. Jung, Hyunjun & Subban, Chinmayee V. & McTigue, Joshua Dominic & Martinez, Jayson J. & Copping, Andrea E. & Osorio, Julian & Liu, Jian & Deng, Z. Daniel, 2022. "Extracting energy from ocean thermal and salinity gradients to power unmanned underwater vehicles: State of the art, current limitations, and future outlook," Renewable and Sustainable Energy Reviews, Elsevier, vol. 160(C).
    16. Ding, Yang & Liu, Chao & Zhang, Cheng & Xu, Xiaoxiao & Li, Qibin & Mao, Lianfei, 2018. "Exergoenvironmental model of Organic Rankine Cycle system including the manufacture and leakage of working fluid," Energy, Elsevier, vol. 145(C), pages 52-64.
    17. Kallis, George & Roumpedakis, Tryfon C. & Pallis, Platon & Koutantzi, Zoi & Charalampidis, Antonios & Karellas, Sotirios, 2022. "Life cycle analysis of a waste heat recovery for marine engines Organic Rankine Cycle," Energy, Elsevier, vol. 257(C).
    18. Wang, Dabiao & Dai, Xiaoye & Wu, Zhihua & Zhao, Wu & Wang, Puwei & Hu, Busong & Shi, Lin, 2020. "Design and testing of a 340 kW Organic Rankine Cycle system for Low Pressure Saturated Steam heat source," Energy, Elsevier, vol. 210(C).
    19. Zhonghe Han & Peng Li & Xu Han & Zhongkai Mei & Zhi Wang, 2017. "Thermo-Economic Performance Analysis of a Regenerative Superheating Organic Rankine Cycle for Waste Heat Recovery," Energies, MDPI, vol. 10(10), pages 1-23, October.
    20. Zhao, Xinyue & Chen, Heng & Li, Sarengaowa & Li, Wenchao & Pan, Peiyuan & Liu, Tao & Wu, Lining & Xu, Gang, 2023. "Thermodynamic and economic analysis of a novel design combining waste tire pyrolysis with silicon production waste heat recovery and organic Rankine cycle," Energy, Elsevier, vol. 283(C).
    21. Eveloy, Valérie & Rodgers, Peter & Qiu, Linyue, 2016. "Performance investigation of a power, heating and seawater desalination poly-generation scheme in an off-shore oil field," Energy, Elsevier, vol. 98(C), pages 26-39.
    22. Zohreh Hassanzadeh Doubendar & Arshiya Noorpoor & Fateme Ahmadi Boyaghchi, 2024. "Performance assessment and multi-objective optimization of a humidification-dehumidification desalination unit and dye-sensitized solar cell integrated with wind tower in arid and semiarid regions of ," Environment, Development and Sustainability: A Multidisciplinary Approach to the Theory and Practice of Sustainable Development, Springer, vol. 26(9), pages 24247-24285, September.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Bao, Junjiang & Zhao, Li, 2013. "A review of working fluid and expander selections for organic Rankine cycle," Renewable and Sustainable Energy Reviews, Elsevier, vol. 24(C), pages 325-342.
    2. Bao, Junjiang & Zhao, Li, 2012. "Exergy analysis and parameter study on a novel auto-cascade Rankine cycle," Energy, Elsevier, vol. 48(1), pages 539-547.
    3. Xu, Weicong & Zhao, Li & Mao, Samuel S. & Deng, Shuai, 2020. "Towards novel low temperature thermodynamic cycle: A critical review originated from organic Rankine cycle," Applied Energy, Elsevier, vol. 270(C).
    4. Zhang, Cheng & Liu, Chao & Wang, Shukun & Xu, Xiaoxiao & Li, Qibin, 2017. "Thermo-economic comparison of subcritical organic Rankine cycle based on different heat exchanger configurations," Energy, Elsevier, vol. 123(C), pages 728-741.
    5. He, Chao & Liu, Chao & Zhou, Mengtong & Xie, Hui & Xu, Xiaoxiao & Wu, Shuangying & Li, Yourong, 2014. "A new selection principle of working fluids for subcritical organic Rankine cycle coupling with different heat sources," Energy, Elsevier, vol. 68(C), pages 283-291.
    6. Vélez, Fredy & Segovia, José J. & Martín, M. Carmen & Antolín, Gregorio & Chejne, Farid & Quijano, Ana, 2012. "A technical, economical and market review of organic Rankine cycles for the conversion of low-grade heat for power generation," Renewable and Sustainable Energy Reviews, Elsevier, vol. 16(6), pages 4175-4189.
    7. Ge, Zhong & Wang, Hua & Wang, Hui-Tao & Wang, Jian-Jun & Li, Ming & Wu, Fu-Zhong & Zhang, Song-Yuan, 2015. "Main parameters optimization of regenerative organic Rankine cycle driven by low-temperature flue gas waste heat," Energy, Elsevier, vol. 93(P2), pages 1886-1895.
    8. Satanphol, K. & Pridasawas, W. & Suphanit, B., 2017. "A study on optimal composition of zeotropic working fluid in an Organic Rankine Cycle (ORC) for low grade heat recovery," Energy, Elsevier, vol. 123(C), pages 326-339.
    9. Roy, J.P. & Misra, Ashok, 2012. "Parametric optimization and performance analysis of a regenerative Organic Rankine Cycle using R-123 for waste heat recovery," Energy, Elsevier, vol. 39(1), pages 227-235.
    10. Calise, Francesco & Dentice d'Accadia, Massimo & Macaluso, Adriano & Vanoli, Laura & Piacentino, Antonio, 2016. "A novel solar-geothermal trigeneration system integrating water desalination: Design, dynamic simulation and economic assessment," Energy, Elsevier, vol. 115(P3), pages 1533-1547.
    11. Yang, Lixiang & Gong, Maoqiong & Guo, Hao & Dong, Xueqiang & Shen, Jun & Wu, Jianfeng, 2016. "Effects of critical and boiling temperatures on system performance and fluid selection indicator for low temperature organic Rankine cycles," Energy, Elsevier, vol. 109(C), pages 830-844.
    12. Khatita, Mohammed A. & Ahmed, Tamer S. & Ashour, Fatma. H. & Ismail, Ibrahim M., 2014. "Power generation using waste heat recovery by organic Rankine cycle in oil and gas sector in Egypt: A case study," Energy, Elsevier, vol. 64(C), pages 462-472.
    13. Li, Yang & Xu, Sheng-Zhi, 2022. "Thermodynamic analysis of subcritical/transcritical ORCs with metal–organic heat carriers for efficient power generation from low-grade thermal energy," Energy, Elsevier, vol. 255(C).
    14. Yu, Guopeng & Shu, Gequn & Tian, Hua & Wei, Haiqiao & Liu, Lina, 2013. "Simulation and thermodynamic analysis of a bottoming Organic Rankine Cycle (ORC) of diesel engine (DE)," Energy, Elsevier, vol. 51(C), pages 281-290.
    15. Wang, Lingbao & Bu, Xianbiao & Li, Huashan, 2020. "Multi-objective optimization and off-design evaluation of organic rankine cycle (ORC) for low-grade waste heat recovery," Energy, Elsevier, vol. 203(C).
    16. Francesco Calise & Davide Capuano & Laura Vanoli, 2015. "Dynamic Simulation and Exergo-Economic Optimization of a Hybrid Solar–Geothermal Cogeneration Plant," Energies, MDPI, vol. 8(4), pages 1-41, April.
    17. Tańczuk, Mariusz & Ulbrich, Roman, 2013. "Implementation of a biomass-fired co-generation plant supplied with an ORC (Organic Rankine Cycle) as a heat source for small scale heat distribution system – A comparative analysis under Polish and G," Energy, Elsevier, vol. 62(C), pages 132-141.
    18. Messineo, Antonio & Volpe, Roberto & Marvuglia, Antonino, 2012. "Ligno-cellulosic biomass exploitation for power generation: A case study in sicily," Energy, Elsevier, vol. 45(1), pages 613-625.
    19. Emily Spayde & Pedro J. Mago & Heejin Cho, 2017. "Performance Evaluation of a Solar-Powered Regenerative Organic Rankine Cycle in Different Climate Conditions," Energies, MDPI, vol. 10(1), pages 1-20, January.
    20. Lecompte, Steven & Huisseune, Henk & van den Broek, Martijn & Vanslambrouck, Bruno & De Paepe, Michel, 2015. "Review of organic Rankine cycle (ORC) architectures for waste heat recovery," Renewable and Sustainable Energy Reviews, Elsevier, vol. 47(C), pages 448-461.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:86:y:2015:i:c:p:59-73. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.