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Power generation using waste heat recovery by organic Rankine cycle in oil and gas sector in Egypt: A case study

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  • Khatita, Mohammed A.
  • Ahmed, Tamer S.
  • Ashour, Fatma. H.
  • Ismail, Ibrahim M.

Abstract

ORC (organic Rankine cycle) is a promising technology for conversion of heat into useful work. This study utilizes the ORC in an existing gas treatment plant in Egypt, as a case study, to recover the waste heat and convert it into electricity. A simulation model using Aspen HYSYS v7.1 has been built up for the case study. Two different cycles, the basic and the regenerative cycles, have been studied. Various working fluids have been investigated using different parameters such as net work produced, efficiency, volumetric flow rate and the irreversibility. To be more confident about the best working fluid, a capital cost and profitability analysis has been performed for the most two promising working fluids. The simulation has shown that regenerative cycle using either benzene or cyclohexane is the most promising choice. However, the capital cost and profitability study has shown that benzene is more suitable as working fluid than cyclohexane. Finally, an optimization study on the parameters indicates that the turbo expander inlet pressure of 4.1 MPa and temperature of 290 °C–300 °C are the most appropriate working conditions.

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  • Khatita, Mohammed A. & Ahmed, Tamer S. & Ashour, Fatma. H. & Ismail, Ibrahim M., 2014. "Power generation using waste heat recovery by organic Rankine cycle in oil and gas sector in Egypt: A case study," Energy, Elsevier, vol. 64(C), pages 462-472.
    • Handle: RePEc:eee:energy:v:64:y:2014:i:c:p:462-472
    DOI: 10.1016/j.energy.2013.11.011
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    10. Oluleye, Gbemi & Smith, Robin, 2016. "A mixed integer linear programming model for integrating thermodynamic cycles for waste heat exploitation in process sites," Applied Energy, Elsevier, vol. 178(C), pages 434-453.
    11. Peris, Bernardo & Navarro-Esbrí, Joaquín & Molés, Francisco & González, Manuel & Mota-Babiloni, Adrián, 2015. "Experimental characterization of an ORC (organic Rankine cycle) for power and CHP (combined heat and power) applications from low grade heat sources," Energy, Elsevier, vol. 82(C), pages 269-276.
    12. Oluleye, Gbemi & Jobson, Megan & Smith, Robin & Perry, Simon J., 2016. "Evaluating the potential of process sites for waste heat recovery," Applied Energy, Elsevier, vol. 161(C), pages 627-646.
    13. Xie, Jian & Xu, Jinliang & Xing, Feng & Wang, Zixuan & Liu, Huan, 2014. "The phase separation concept condensation heat transfer in horizontal tubes for low-grade energy utilization," Energy, Elsevier, vol. 69(C), pages 787-800.
    14. Kolahchian Tabrizi, Mehrshad & Bonalumi, Davide, 2022. "Techno-economic performance of the 2-propanol/1-butanol zeotropic mixture and 2-propanol/water azeotropic mixture as a working fluid in Organic Rankine Cycles," Energy, Elsevier, vol. 246(C).
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    16. Kang, Lixia & Tang, Jianping & Liu, Yongzhong, 2020. "Optimal design of an organic Rankine cycle system considering the expected variations on heat sources," Energy, Elsevier, vol. 213(C).
    17. Eveloy, Valérie & Rodgers, Peter & Qiu, Linyue, 2016. "Performance investigation of a power, heating and seawater desalination poly-generation scheme in an off-shore oil field," Energy, Elsevier, vol. 98(C), pages 26-39.

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