IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v82y2015icp512-523.html
   My bibliography  Save this article

Double-effect distillation and thermal integration applied to the ethanol production process

Author

Listed:
  • Palacios-Bereche, Reynaldo
  • Ensinas, Adriano V.
  • Modesto, Marcelo
  • Nebra, Silvia A.

Abstract

A double-effect distillation system allows a significant reduction in energy consumption, since the condensers and reboilers of different columns can be integrated thermally. To achieve this goal, some columns operate under a vacuum, while others operate close to atmospheric pressure. These pressure levels bring about different temperature levels, allowing energy recovery. Thus, the aim of this study is to assess the incorporation of double-effect distillation in ethanol production, and its impact on energy consumption and electricity surplus production in the cogeneration system. Moreover, because double-effect distillation and thermal integration involve an increase in equipment costs, an economic assessment was done. Several cases were evaluated and a thermal integration technique was applied, in order to integrate the overall process. The thermal integration study showed that it is possible to integrate the juice concentration step (multiple effect evaporation system) in the overall process without additional thermal consumption, through the selection of a suitable set of pressures in the evaporation system. The results showed a reduction in steam consumption of between 17% and 54%, in comparison with the Base Case. Regarding the electricity surplus, this increased by up to 22% when extraction–condensing steam turbines were adopted.

Suggested Citation

  • Palacios-Bereche, Reynaldo & Ensinas, Adriano V. & Modesto, Marcelo & Nebra, Silvia A., 2015. "Double-effect distillation and thermal integration applied to the ethanol production process," Energy, Elsevier, vol. 82(C), pages 512-523.
  • Handle: RePEc:eee:energy:v:82:y:2015:i:c:p:512-523
    DOI: 10.1016/j.energy.2015.01.062
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544215000869
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.energy.2015.01.062?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Palacios-Bereche, Reynaldo & Mosqueira-Salazar, Klever Joao & Modesto, Marcelo & Ensinas, Adriano V. & Nebra, Silvia A. & Serra, Luis M. & Lozano, Miguel-Angel, 2013. "Exergetic analysis of the integrated first- and second-generation ethanol production from sugarcane," Energy, Elsevier, vol. 62(C), pages 46-61.
    2. Lozano, M.A. & Valero, A., 1993. "Theory of the exergetic cost," Energy, Elsevier, vol. 18(9), pages 939-960.
    3. Palacios-Bereche, Reynaldo & Ensinas, Adriano & Modesto, Marcelo & Nebra, Silvia A., 2014. "New alternatives for the fermentation process in the ethanol production from sugarcane: Extractive and low temperature fermentation," Energy, Elsevier, vol. 70(C), pages 595-604.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Bechara, Rami & Gomez, Adrien & Saint-Antonin, Valérie & Schweitzer, Jean-Marc & Maréchal, François, 2016. "Methodology for the optimal design of an integrated sugarcane distillery and cogeneration process for ethanol and power production," Energy, Elsevier, vol. 117(P2), pages 540-549.
    2. Smith Lewin, Caroline & Fonseca de Aguiar Martins, Ana Rosa & Pradelle, Florian, 2020. "Modelling, simulation and optimization of a solid residues downdraft gasifier: Application to the co-gasification of municipal solid waste and sugarcane bagasse," Energy, Elsevier, vol. 210(C).
    3. Cortes-Rodríguez, Edgar Fernando & Fukushima, Nilton Asao & Palacios-Bereche, Reynaldo & Ensinas, Adriano V. & Nebra, Silvia A., 2018. "Vinasse concentration and juice evaporation system integrated to the conventional ethanol production process from sugarcane – Heat integration and impacts in cogeneration system," Renewable Energy, Elsevier, vol. 115(C), pages 474-488.
    4. You, Xinqiang & Rodriguez-Donis, Ivonne & Gerbaud, Vincent, 2016. "Reducing process cost and CO2 emissions for extractive distillation by double-effect heat integration and mechanical heat pump," Applied Energy, Elsevier, vol. 166(C), pages 128-140.
    5. Pina, Eduardo A. & Palacios-Bereche, Reynaldo & Chavez-Rodriguez, Mauro F. & Ensinas, Adriano V. & Modesto, Marcelo & Nebra, Silvia A., 2017. "Reduction of process steam demand and water-usage through heat integration in sugar and ethanol production from sugarcane – Evaluation of different plant configurations," Energy, Elsevier, vol. 138(C), pages 1263-1280.
    6. Taner, Tolga & Sivrioglu, Mecit, 2015. "Energy–exergy analysis and optimisation of a model sugar factory in Turkey," Energy, Elsevier, vol. 93(P1), pages 641-654.
    7. Milão, Raquel de Freitas D. & Araújo, Ofélia de Queiroz F. & de Medeiros, José Luiz, 2021. "Second Law analysis of large-scale sugarcane-ethanol biorefineries with alternative distillation schemes: Bioenergy carbon capture scenario," Renewable and Sustainable Energy Reviews, Elsevier, vol. 135(C).
    8. Leon, Juan A. & Palacios-Bereche, Reynaldo & Nebra, Silvia A., 2016. "Batch pervaporative fermentation with coupled membrane and its influence on energy consumption in permeate recovery and distillation stage," Energy, Elsevier, vol. 109(C), pages 77-91.
    9. Yang, Deming & Wan, Dehao & Yun, Yi & Yang, Shuzhuang, 2023. "Energy-saving distillation process for mixed trichlorobenzene based on ORC coupled MVR heat pump technology," Energy, Elsevier, vol. 262(PB).
    10. Bechara, Rami & Gomez, Adrien & Saint-Antonin, Valérie & Schweitzer, Jean-Marc & Maréchal, François & Ensinas, Adriano, 2018. "Review of design works for the conversion of sugarcane to first and second-generation ethanol and electricity," Renewable and Sustainable Energy Reviews, Elsevier, vol. 91(C), pages 152-164.
    11. Cui, Chengtian & Qi, Meng & Zhang, Xiaodong & Sun, Jinsheng & Li, Qing & Kiss, Anton A. & Wong, David Shan-Hill & Masuku, Cornelius M. & Lee, Moonyong, 2024. "Electrification of distillation for decarbonization: An overview and perspective," Renewable and Sustainable Energy Reviews, Elsevier, vol. 199(C).
    12. Botshekan, Maryam & Moheb, Ahmad & Vatankhah, Fatemeh & Karimi, Keikhosro & Shafiei, Marzieh, 2022. "Energy saving alternatives for renewable ethanol production with the focus on separation/purification units: A techno-economic analysis," Energy, Elsevier, vol. 239(PE).
    13. Bechara, Rami & Gomez, Adrien & Saint-Antonin, Valérie & Schweitzer, Jean-Marc & Maréchal, François, 2016. "Methodology for the design and comparison of optimal production configurations of first and first and second generation ethanol with power," Applied Energy, Elsevier, vol. 184(C), pages 247-265.
    14. Palacios-Bereche, M.C. & Palacios-Bereche, R. & Ensinas, A.V. & Gallego, A. Garrido & Modesto, Marcelo & Nebra, S.A., 2022. "Brazilian sugar cane industry – A survey on future improvements in the process energy management," Energy, Elsevier, vol. 259(C).
    15. Carminati, Hudson Bolsoni & Milão, Raquel de Freitas D. & de Medeiros, José Luiz & Araújo, Ofélia de Queiroz F., 2019. "Bioenergy and full carbon dioxide sinking in sugarcane-biorefinery with post-combustion capture and storage: Techno-economic feasibility," Applied Energy, Elsevier, vol. 254(C).
    16. Bahlouli, Keyvan & Khoshbakhti Saray, Rahim, 2016. "Energetic and exergetic analyses of a new energy system for heating and power production purposes," Energy, Elsevier, vol. 106(C), pages 390-399.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Palacios-Bereche, M.C. & Palacios-Bereche, R. & Ensinas, A.V. & Gallego, A. Garrido & Modesto, Marcelo & Nebra, S.A., 2022. "Brazilian sugar cane industry – A survey on future improvements in the process energy management," Energy, Elsevier, vol. 259(C).
    2. Bechara, Rami & Gomez, Adrien & Saint-Antonin, Valérie & Schweitzer, Jean-Marc & Maréchal, François & Ensinas, Adriano, 2018. "Review of design works for the conversion of sugarcane to first and second-generation ethanol and electricity," Renewable and Sustainable Energy Reviews, Elsevier, vol. 91(C), pages 152-164.
    3. Lukas Kriechbaum & Philipp Gradl & Romeo Reichenhauser & Thomas Kienberger, 2020. "Modelling Grid Constraints in a Multi-Energy Municipal Energy System Using Cumulative Exergy Consumption Minimisation," Energies, MDPI, vol. 13(15), pages 1-23, July.
    4. Kwak, H.-Y. & Kim, D.-J. & Jeon, J.-S., 2003. "Exergetic and thermoeconomic analyses of power plants," Energy, Elsevier, vol. 28(4), pages 343-360.
    5. Silva, J.A.M. & Flórez-Orrego, D. & Oliveira, S., 2014. "An exergy based approach to determine production cost and CO2 allocation for petroleum derived fuels," Energy, Elsevier, vol. 67(C), pages 490-495.
    6. Wiranarongkorn, Kunlanan & Im-orb, Karittha & Panpranot, Joongjai & Maréchal, François & Arpornwichanop, Amornchai, 2021. "Exergy and exergoeconomic analyses of sustainable furfural production via reactive distillation," Energy, Elsevier, vol. 226(C).
    7. Marco F. Torchio, 2013. "Energy-Exergy, Environmental and Economic Criteria in Combined Heat and Power (CHP) Plants: Indexes for the Evaluation of the Cogeneration Potential," Energies, MDPI, vol. 6(5), pages 1-23, May.
    8. Tonon, S. & Brown, M.T. & Luchi, F. & Mirandola, A. & Stoppato, A. & Ulgiati, S., 2006. "An integrated assessment of energy conversion processes by means of thermodynamic, economic and environmental parameters," Energy, Elsevier, vol. 31(1), pages 149-163.
    9. Lozano, Miguel A. & Serra, Luis M. & Pina, Eduardo A., 2022. "Optimal design of trigeneration systems for buildings considering cooperative game theory for allocating production cost to energy services," Energy, Elsevier, vol. 261(PB).
    10. Felipe Godoy Righetto & Carlos Eduardo Keutenedjian Mady, 2023. "Exergy Analysis of a Sugarcane Crop: A Planting-to-Harvest Approach," Sustainability, MDPI, vol. 15(20), pages 1-14, October.
    11. Pina, Eduardo A. & Lozano, Miguel A. & Serra, Luis M., 2018. "Thermoeconomic cost allocation in simple trigeneration systems including thermal energy storage," Energy, Elsevier, vol. 153(C), pages 170-184.
    12. Christoph Sejkora & Lisa Kühberger & Fabian Radner & Alexander Trattner & Thomas Kienberger, 2020. "Exergy as Criteria for Efficient Energy Systems—A Spatially Resolved Comparison of the Current Exergy Consumption, the Current Useful Exergy Demand and Renewable Exergy Potential," Energies, MDPI, vol. 13(4), pages 1-51, February.
    13. Pietro Catrini & Tancredi Testasecca & Alessandro Buscemi & Antonio Piacentino, 2022. "Exergoeconomics as a Cost-Accounting Method in Thermal Grids with the Presence of Renewable Energy Producers," Sustainability, MDPI, vol. 14(7), pages 1-27, March.
    14. Rocco, M.V. & Colombo, E. & Sciubba, E., 2014. "Advances in exergy analysis: a novel assessment of the Extended Exergy Accounting method," Applied Energy, Elsevier, vol. 113(C), pages 1405-1420.
    15. Lozano, Miguel A. & Ramos, Jose C. & Serra, Luis M., 2010. "Cost optimization of the design of CHCP (combined heat, cooling and power) systems under legal constraints," Energy, Elsevier, vol. 35(2), pages 794-805.
    16. Piacentino, Antonio & Cardona, Fabio, 2010. "Scope-Oriented Thermoeconomic analysis of energy systems. Part I: Looking for a non-postulated cost accounting for the dissipative devices of a vapour compression chiller. Is it feasible?," Applied Energy, Elsevier, vol. 87(3), pages 943-956, March.
    17. Massardo, A.F. & Santarelli, M. & Borchiellini, R., 2003. "Carbon exergy tax (CET): its impact on conventional energy system design and its contribution to advanced systems utilisation," Energy, Elsevier, vol. 28(7), pages 607-625.
    18. Torres, César & Valero, Antonio & Valero, Alicia, 2013. "Exergoecology as a tool for ecological modelling. The case of the US food production chain," Ecological Modelling, Elsevier, vol. 255(C), pages 21-28.
    19. Wang, Zefeng & Han, Wei & Zhang, Na & Liu, Meng & Jin, Hongguang, 2017. "Exergy cost allocation method based on energy level (ECAEL) for a CCHP system," Energy, Elsevier, vol. 134(C), pages 240-247.
    20. Uran, V., 2006. "Optimization system for combined heat and electricity production in the wood-processing industry," Energy, Elsevier, vol. 31(14), pages 2996-3016.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:82:y:2015:i:c:p:512-523. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.