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Low potential heat utilization of bromine plant via integration on process and Total Site levels

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  • Boldyryev, Stanislav
  • Varbanov, Petar Sabev

Abstract

In this paper, the energy efficiency of bromine production site is analysed and pathways for heating and cooling demands reduction are proposed. Detailed inspection of the process stream system and heat integration on process and site levels was performed. The enterprise capacity is 25 t/d of sodium bromide crystals and 27 t/d of liquid bromine, the concentration of bromine ion in the raw material is 0.8–1 g/L. The PA (Pinch Analysis) and TSA (Total Site Assessment) were used for estimation of energy saving potential and design of retrofit project. Heat recovery on site level is performed by intermediate utility applying Total Site Profiles. Structure of heat recovery system and minimal temperature difference are determined. It is shown that the process with improved heat integration consumes 57% of hot and 97% of cold utilities required by existing production site.

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  • Boldyryev, Stanislav & Varbanov, Petar Sabev, 2015. "Low potential heat utilization of bromine plant via integration on process and Total Site levels," Energy, Elsevier, vol. 90(P1), pages 47-55.
    • Handle: RePEc:eee:energy:v:90:y:2015:i:p1:p:47-55
    DOI: 10.1016/j.energy.2015.05.071
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    1. Liew, Peng Yen & Lim, Jeng Shiun & Wan Alwi, Sharifah Rafidah & Abdul Manan, Zainuddin & Varbanov, Petar Sabev & Klemeš, Jiří Jaromír, 2014. "A retrofit framework for Total Site heat recovery systems," Applied Energy, Elsevier, vol. 135(C), pages 778-790.
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    1. Liew, Peng Yen & Theo, Wai Lip & Wan Alwi, Sharifah Rafidah & Lim, Jeng Shiun & Abdul Manan, Zainuddin & Klemeš, Jiří Jaromír & Varbanov, Petar Sabev, 2017. "Total Site Heat Integration planning and design for industrial, urban and renewable systems," Renewable and Sustainable Energy Reviews, Elsevier, vol. 68(P2), pages 964-985.
    2. Song, Runrun & Tang, Qikui & Wang, Yufei & Feng, Xiao & El-Halwagi, Mahmoud M., 2017. "The implementation of inter-plant heat integration among multiple plants. Part I: A novel screening algorithm," Energy, Elsevier, vol. 140(P1), pages 1018-1029.
    3. Song, Runrun & Chang, Chenglin & Tang, Qikui & Wang, Yufei & Feng, Xiao & El-Halwagi, Mahmoud M., 2017. "The implementation of inter-plant heat integration among multiple plants. Part II: The mathematical model," Energy, Elsevier, vol. 135(C), pages 382-393.
    4. Matsuda, Kazuo, 2016. "Comparative study of energy saving potential for heavy chemical complex by area-wide approach," Energy, Elsevier, vol. 116(P2), pages 1397-1402.
    5. Zhang, Bing J. & Tang, Qiao Q. & Zhao, Yue & Chen, Yu Q. & Chen, Qing L. & Floudas, Christodoulos A., 2018. "Multi-level energy integration between units, plants and sites for natural gas industrial parks," Renewable and Sustainable Energy Reviews, Elsevier, vol. 88(C), pages 1-15.
    6. Klemeš, Jiří Jaromír & Varbanov, Petar Sabev & Walmsley, Timothy G. & Jia, Xuexiu, 2018. "New directions in the implementation of Pinch Methodology (PM)," Renewable and Sustainable Energy Reviews, Elsevier, vol. 98(C), pages 439-468.

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