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Temperature prediction of submerged arc furnace in ironmaking industry based on residual spatial-temporal convolutional neural network

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  • Liu, Hong-Xuan
  • Li, Ming-Jia
  • Guo, Jia-Qi
  • Zhang, Xuan-Kai
  • Hung, Tzu-Chen

Abstract

The submerged arc furnace is widely regarded as one of the most promising ore smelting technologies. However, the real-time monitoring of the multiple physical fields including electric, thermal, and mas, through computational fluid dynamics demands significant computational resources. This paper introduces the spatial-temporal convolutional neural network algorithm to address this challenge. Initially, the influences of various working conditions on these physical fields are analyzed. Subsequently, a prediction model is developed based on the coupling of these multiple physical fields model. The spatial-temporal convolutional neural network algorithm is then employed to elucidate the main parameter distributions, enabling the automatic real-time detection of temperature variation trends and providing a theoretical foundation for intelligent furnace operation. The findings indicate that the electric field is the predominant factor causing non-uniform heat distribution, with localized overheating primarily occurring at the electrode ends. The application of the proposed model facilitates dynamic prediction of the temperature distribution, establishing relationships between historical and future time steps as well as local and global temperature variations. The reliability of the temperature prediction model is confirmed, with the model achieving an accuracy of 99.76 %, surpassing the 98.18 % accuracy of the traditional multi-layer perceptron model.

Suggested Citation

  • Liu, Hong-Xuan & Li, Ming-Jia & Guo, Jia-Qi & Zhang, Xuan-Kai & Hung, Tzu-Chen, 2024. "Temperature prediction of submerged arc furnace in ironmaking industry based on residual spatial-temporal convolutional neural network," Energy, Elsevier, vol. 309(C).
  • Handle: RePEc:eee:energy:v:309:y:2024:i:c:s0360544224027981
    DOI: 10.1016/j.energy.2024.133024
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    References listed on IDEAS

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