Design method and experimental study on a novel self-sustaining internal combustion burner

Peak shaving represents a particular challenge with regard to coal-fired power plants, as methods to achieve stable, high-efficiency, and low-nitrogen-oxide combustion at ultralow loads remain unavailable. In this study, based on analysis of the ignition mechanism, heating mode, and theory of preheating method, we proposed a novel pulverized coal full-time self-sustaining internal combustion burner by combining the processes of plasma ignition, reverse jetting, and multi-stage ignition. A flame stability model for the burner's recirculation zone was established using the temperature change rate of the recirculation zone as a criterion. The ignition position of the stable self-sustained combustion of the pulverized coal gas stream was determined under various working conditions, and the length of the ignition core stage, a component of the burner inside which the pulverized coal gas stream achieves stable self-sustained combustion, was determined based on the calculated maximum ignition position; a self-sustaining internal combustion burner was then designed based on the ascertained length. Subsequently, we established an experimental system for the self-sustaining internal combustion burner and conducted tests in the load range of 25 %–100 %. Notably, the results of the pulverized coal self-sustained ignition position experiment were consistent with the computational results of the model. The self-sustaining internal combustion burner offers a quick start–stop feature, with the pulverized coal able to achieve stable self-sustained combustion after the plasma igniter shuts off. The resultant gas-phase products exiting the burner met the boiler's concentration requirements for enhanced nitrogen reduction, and the burner exhibited good anti-interference properties. The influence of the pulverized coal gas stream velocity and concentration on the self-sustained ignition was expounded. Under the experimental conditions, an optimal concentration range was ascertained for stable ignition of the pulverized coal gas stream, with the ignition position gradually advancing backward with increasing gas stream velocity. Together, our findings highlight the potential of the proposed burner design to support clean and efficient pulverized coal combustion in coal-fired power plants.