IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v272y2023ics0360544223005510.html
   My bibliography  Save this article

Parametric study and optimization analysis of a multi-generation system using waste heat in natural gas refinery- an energy and exergoeconomic analysis

Author

Listed:
  • Ghavami, Morteza
  • Gholizadeh, Mohammad
  • Deymi-Dashtebayaz, Mahdi

Abstract

In this study, a novel multi-generation system based on actual conditions in the Khangiran gas refinery is proposed to recover waste heat sources of low-pressure (LP) steam and exhaust of boiler. The system composed of an organic Rankine cycle (ORC) for generating electricity and providing heating load, an absorption refrigeration cycle (ARC) to provide cooling load, and a boiler air preheater to increase boiler efficiency. Thermodynamic and exergoeconomic analyses are conducted to investigate the multi-generation system performance. A comparative study on the whole system performance is carried out to evaluate the effects of ORC with three different working fluids, i.e., R600, R601, and R245fa, considering the environmental effect and thermodynamic performance. Analyses considering affecting factors including LP steam flow rate, exhaust gas flow rate, LP steam temperature, and condensed LP steam temperature show that R601 has the best results as ORC working fluid. Besides, the performances of the proposed system for R601 are optimized using multi-objective optimization by the Pareto solution and TOPSIS method. Results show that at optimum conditions, the multi-generation system can generate 3804 kW net power, 1959.17 kW cooling capacity, 21269.38 kW heating load, and also thermal efficiency of ORC is 13.77%, COP of ARC is 0.751, and total thermal efficiency is 23.65%. In addition, exergetic efficiency for ORC and the entire system are 43.04 and 44.75, respectively, and the total investment cost rate is 102.03 $/h. Moreover, economic studies show that the payback period for the multi-generation system is 4.03 years.

Suggested Citation

  • Ghavami, Morteza & Gholizadeh, Mohammad & Deymi-Dashtebayaz, Mahdi, 2023. "Parametric study and optimization analysis of a multi-generation system using waste heat in natural gas refinery- an energy and exergoeconomic analysis," Energy, Elsevier, vol. 272(C).
    • Handle: RePEc:eee:energy:v:272:y:2023:i:c:s0360544223005510
    DOI: 10.1016/j.energy.2023.127157
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544223005510
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.energy.2023.127157?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Guillermo Valencia Ochoa & Jhan Piero Rojas & Jorge Duarte Forero, 2020. "Advance Exergo-Economic Analysis of a Waste Heat Recovery System Using ORC for a Bottoming Natural Gas Engine," Energies, MDPI, vol. 13(1), pages 1-18, January.
    2. Pietrasanta, Ariana M. & Mussati, Sergio F. & Aguirre, Pio A. & Morosuk, Tatiana & Mussati, Miguel C., 2022. "Optimization of a multi-generation power, desalination, refrigeration and heating system," Energy, Elsevier, vol. 238(PB).
    3. Sun, Fangtian & Fu, Lin & Sun, Jian & Zhang, Shigang, 2014. "A new waste heat district heating system with combined heat and power (CHP) based on ejector heat exchangers and absorption heat pumps," Energy, Elsevier, vol. 69(C), pages 516-524.
    4. Li, Yan & Chang, Shanshan & Fu, Lin & Zhang, Shuyan, 2016. "A technology review on recovering waste heat from the condensers of large turbine units in China," Renewable and Sustainable Energy Reviews, Elsevier, vol. 58(C), pages 287-296.
    5. Tayyeban, Edris & Deymi-Dashtebayaz, Mahdi & Gholizadeh, Mohammad, 2021. "Investigation of a new heat recovery system for simultaneously producing power, cooling and distillate water," Energy, Elsevier, vol. 229(C).
    6. Hekmatshoar, Maziyar & Deymi-Dashtebayaz, Mahdi & Gholizadeh, Mohammad & Dadpour, Daryoush & Delpisheh, Mostafa, 2022. "Thermoeconomic analysis and optimization of a geothermal-driven multi-generation system producing power, freshwater, and hydrogen," Energy, Elsevier, vol. 247(C).
    7. Nami, Hossein & Anvari-Moghaddam, Amjad, 2020. "Small-scale CCHP systems for waste heat recovery from cement plants: Thermodynamic, sustainability and economic implications," Energy, Elsevier, vol. 192(C).
    8. Bao, Junjiang & Zhao, Li, 2013. "A review of working fluid and expander selections for organic Rankine cycle," Renewable and Sustainable Energy Reviews, Elsevier, vol. 24(C), pages 325-342.
    9. Rašković, Predrag & Guzović, Zvonimir & Cvetković, Svetislav, 2013. "Performance analysis of electricity generation by the medium temperature geothermal resources: Velika Ciglena case study," Energy, Elsevier, vol. 54(C), pages 11-31.
    10. Chen, Huijuan & Goswami, D. Yogi & Stefanakos, Elias K., 2010. "A review of thermodynamic cycles and working fluids for the conversion of low-grade heat," Renewable and Sustainable Energy Reviews, Elsevier, vol. 14(9), pages 3059-3067, December.
    11. Adriano da S. Marques & Monica Carvalho & Álvaro A. V. Ochoa & Ronelly J. Souza & Carlos A. C. dos Santos, 2020. "Exergoeconomic Assessment of a Compact Electricity-Cooling Cogeneration Unit," Energies, MDPI, vol. 13(20), pages 1-18, October.
    12. Jiyuan Kuang & Chenghui Zhang & Fan Li & Bo Sun, 2018. "Dynamic Optimization of Combined Cooling, Heating, and Power Systems with Energy Storage Units," Energies, MDPI, vol. 11(9), pages 1-16, August.
    13. Xu, Haoxin & Romagnoli, Alessandro & Sze, Jia Yin & Py, Xavier, 2017. "Application of material assessment methodology in latent heat thermal energy storage for waste heat recovery," Applied Energy, Elsevier, vol. 187(C), pages 281-290.
    14. Ghorbani, Sh. & Khoshgoftar-Manesh, M.H. & Nourpour, M. & Blanco-Marigorta, A.M., 2020. "Exergoeconomic and exergoenvironmental analyses of an integrated SOFC-GT-ORC hybrid system," Energy, Elsevier, vol. 206(C).
    15. Li, Fan & Sun, Bo & Zhang, Chenghui & Zhang, Lizhi, 2018. "Operation optimization for combined cooling, heating, and power system with condensation heat recovery," Applied Energy, Elsevier, vol. 230(C), pages 305-316.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Feng, Yong-qiang & Liang, Hui-jie & Xu, Kangjing & Wang, Yu & Lu, Yuanyuan & Lin, Chih-Hung & Hung, Tzu-Chen, 2023. "Experimental study on the performance of a great progress 10 kW organic Rankine cycle for low-grade heat source based on scroll-type expander," Energy, Elsevier, vol. 284(C).
    2. Hu, Tao & Zhang, Jun & Su, Liangbin & Wang, Gang & Yu, Wan & Su, Huashan & Xiao, Renzheng, 2024. "Performance optimization and techno-economic analysis of a novel geothermal system," Energy, Elsevier, vol. 301(C).
    3. Ren, Xin-Yu & Li, Ling-Ling & Ji, Bing-Xiang & Liu, Jia-Qi, 2024. "Design and analysis of solar hybrid combined cooling, heating and power system: A bi-level optimization model," Energy, Elsevier, vol. 292(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Alipour, Mehran & Deymi-Dashtebayaz, Mahdi & Asadi, Mostafa, 2023. "Investigation of energy, exergy, and economy of co-generation system of solar electricity and cooling using linear parabolic collector for a data center," Energy, Elsevier, vol. 279(C).
    2. Zhao, Shifei & Ge, Zhihua & He, Jie & Wang, Chunlan & Yang, Yongping & Li, Peifeng, 2017. "A novel mechanism for exhaust steam waste heat recovery in combined heat and power unit," Applied Energy, Elsevier, vol. 204(C), pages 596-606.
    3. Li, Jian & Liu, Qiang & Ge, Zhong & Duan, Yuanyuan & Yang, Zhen & Di, Jiawei, 2017. "Optimized liquid-separated thermodynamic states for working fluids of organic Rankine cycles with liquid-separated condensation," Energy, Elsevier, vol. 141(C), pages 652-660.
    4. Nian, Yong-Le & Cheng, Wen-Long, 2018. "Insights into geothermal utilization of abandoned oil and gas wells," Renewable and Sustainable Energy Reviews, Elsevier, vol. 87(C), pages 44-60.
    5. Gábor Györke & Axel Groniewsky & Attila R. Imre, 2019. "A Simple Method of Finding New Dry and Isentropic Working Fluids for Organic Rankine Cycle," Energies, MDPI, vol. 12(3), pages 1-11, February.
    6. Imran, Muhammad & Haglind, Fredrik & Asim, Muhammad & Zeb Alvi, Jahan, 2018. "Recent research trends in organic Rankine cycle technology: A bibliometric approach," Renewable and Sustainable Energy Reviews, Elsevier, vol. 81(P1), pages 552-562.
    7. Tang, Hao & Wu, Huagen & Wang, Xiaolin & Xing, Ziwen, 2015. "Performance study of a twin-screw expander used in a geothermal organic Rankine cycle power generator," Energy, Elsevier, vol. 90(P1), pages 631-642.
    8. Sarkar, Jahar, 2015. "Review and future trends of supercritical CO2 Rankine cycle for low-grade heat conversion," Renewable and Sustainable Energy Reviews, Elsevier, vol. 48(C), pages 434-451.
    9. Daniarta, Sindu & Nemś, Magdalena & Kolasiński, Piotr, 2023. "A review on thermal energy storage applicable for low- and medium-temperature organic Rankine cycle," Energy, Elsevier, vol. 278(PA).
    10. Braimakis, Konstantinos & Karellas, Sotirios, 2017. "Integrated thermoeconomic optimization of standard and regenerative ORC for different heat source types and capacities," Energy, Elsevier, vol. 121(C), pages 570-598.
    11. Fan Li & Jingxi Su & Bo Sun, 2023. "An Optimal Scheduling Method for an Integrated Energy System Based on an Improved k-Means Clustering Algorithm," Energies, MDPI, vol. 16(9), pages 1-22, April.
    12. Oko, C.O.C. & Njoku, I.H., 2017. "Performance analysis of an integrated gas-, steam- and organic fluid-cycle thermal power plant," Energy, Elsevier, vol. 122(C), pages 431-443.
    13. Niu, Jintao & Wang, Jiansheng & Liu, Xueling, 2023. "Thermodynamic and economic analysis of organic Rankine cycle combined with flash cycle and ejector," Energy, Elsevier, vol. 282(C).
    14. Zhang, Youjun & Xiong, Nian & Ge, Zhihua & Zhang, Yichen & Hao, Junhong & Yang, Zhiping, 2020. "A novel cascade heating system for waste heat recovery in the combined heat and power plant integrating with the steam jet pump," Applied Energy, Elsevier, vol. 278(C).
    15. Dimitris Katsaprakakis & Vasilis Kagiamis & George Zidianakis & Luca Ambrosini, 2019. "Operation Algorithms and Computational Simulation of Physical Cooling and Heat Recovery for Indoor Space Conditioning. A Case Study for a Hydro Power Plant in Lugano, Switzerland," Sustainability, MDPI, vol. 11(17), pages 1-36, August.
    16. Fabio Fatigati & Marco Di Bartolomeo & Davide Di Battista & Roberto Cipollone, 2020. "Experimental Validation of a New Modeling for the Design Optimization of a Sliding Vane Rotary Expander Operating in an ORC-Based Power Unit," Energies, MDPI, vol. 13(16), pages 1-23, August.
    17. Magdalena Santos-Rodriguez, M. & Flores-Tlacuahuac, Antonio & Zavala, Victor M., 2017. "A stochastic optimization approach for the design of organic fluid mixtures for low-temperature heat recovery," Applied Energy, Elsevier, vol. 198(C), pages 145-159.
    18. Li, Jian & Ge, Zhong & Duan, Yuanyuan & Yang, Zhen & Liu, Qiang, 2018. "Parametric optimization and thermodynamic performance comparison of single-pressure and dual-pressure evaporation organic Rankine cycles," Applied Energy, Elsevier, vol. 217(C), pages 409-421.
    19. Yang, Fufang & Yang, Fubin & Liu, Qiang & Chu, Qingfu & Yang, Zhen & Duan, Yuanyuan, 2022. "Thermodynamic analysis of working fluids: What is the highest performance of the sub- and trans-critical organic Rankine cycles?," Energy, Elsevier, vol. 241(C).
    20. Ziapour, Behrooz M. & Shokrnia, Mehdi & Naseri, Mohammad, 2016. "Comparatively study between single-phase and two-phase modes of energy extraction in a salinity-gradient solar pond power plant," Energy, Elsevier, vol. 111(C), pages 126-136.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:272:y:2023:i:c:s0360544223005510. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.