Fluid selection and parametric analysis of organic Rankine cycle applicable to the turboshaft engine with a recuperator

With ever increasing fossil fuel price and growing demands in cutting emissions, waste heat recovery (WHR) appears as a promising pathway to improve propulsion system performance, which can be potentially achieved by incorporating a recuperator. This paper explores the advantages and potentiality of further recovering exhaust heat from recuperated turboshaft engine through the concept of organic Rankine cycle (ORC) to improve fuel economy and thermal efficiency. For the intended application, working fluid selection is conducted after systematic consideration of thermophysical properties, environmental impact, health and safety issues. Furthermore, parametric analysis is carried out from the viewpoint of thermodynamics, and the genetic algorithm is also employed to obtain the maximum net power output. Targeting the implicit coupling between recuperator effectiveness and ORC performance, the potential advantages of the combined engine-ORC system are comprehensively evaluated at different operational regimes. The influence of flight condition is also discussed through sensitivity simulations for different altitudes. Results reveal that the combination of the recuperated engine with ORC cycle operated using acetone generally offers the greatest benefits, significantly reducing specific fuel consumption by 46%–59 % relative to the baseline simple-cycle engine, depending on the availability of heat source. This analytical work contributes to provide valuable insights into WHR technologies in the aviation industry.