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Combining petroleum coke and natural gas for efficient liquid fuels production

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  • Okeke, Ikenna J.
  • Adams, Thomas A.

Abstract

This work explores the technical feasibility and economic profitability of converting petroleum coke (petcoke) and natural gas to liquid fuels via Fischer-Tropsch synthesis. Different petcoke conversion strategies were examined to determine the conversion pathway which can be competitive with current market prices with little or no adverse environmental impacts. Three main design approaches were considered: petcoke gasification only, combined petcoke gasification and natural gas reforming through traditional processing steps, and combined petcoke gasification and natural gas reforming by directly integrating the gasifier's radiant cooler with the gas reformer. The designs investigated included scenarios with and without carbon capture and sequestration, and with and without CO2 emission tax penalties. The performance metrics considered included net present value, life cycle greenhouse gas emissions, and the cost of CO2 avoided. The design configuration that integrated natural gas reforming with the gasification step directly showed to be the more promising design for the wide range of analyses performed. The Aspen Plus simulation files have been made freely available to the public.

Suggested Citation

  • Okeke, Ikenna J. & Adams, Thomas A., 2018. "Combining petroleum coke and natural gas for efficient liquid fuels production," Energy, Elsevier, vol. 163(C), pages 426-442.
  • Handle: RePEc:eee:energy:v:163:y:2018:i:c:p:426-442
    DOI: 10.1016/j.energy.2018.08.058
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    References listed on IDEAS

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    1. Congressional Budget Office, 2010. "Using Biofuel Tax Credits to Achieve Energy and Environmental Policy Goals," Reports 21444, Congressional Budget Office.
    2. Khojasteh Salkuyeh, Yaser & Adams, Thomas A., 2015. "Integrated petroleum coke and natural gas polygeneration process with zero carbon emissions," Energy, Elsevier, vol. 91(C), pages 479-490.
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    Cited by:

    1. Moon, Hyeong-Bin & Lee, Ji-Hwan & Kim, Hyung-Tae & Lee, Jin-Wook & Lee, Byoung-Hwa & Jeon, Chung-Hwan, 2024. "Effect of high-pressure pyrolysis on syngas and char structure of petroleum coke," Energy, Elsevier, vol. 299(C).
    2. Subramanian, Avinash S.R. & Gundersen, Truls & Adams, Thomas A., 2020. "Technoeconomic analysis of a waste tire to liquefied synthetic natural gas (SNG) energy system," Energy, Elsevier, vol. 205(C).
    3. Ikenna J. Okeke & Dipti Kamath & Sachin U. Nimbalkar & Joe Cresko, 2024. "The Role of Low-Carbon Fuels and Carbon Capture in Decarbonizing the U.S. Clinker Manufacturing for Cement Production: CO 2 Emissions Reduction Potentials," Energies, MDPI, vol. 17(20), pages 1-22, October.
    4. Subramanian, Avinash S.R. & Gundersen, Truls & Adams, Thomas A., 2021. "Optimal design and operation of a waste tire feedstock polygeneration system," Energy, Elsevier, vol. 223(C).
    5. Subramanian, Avinash S.R. & Gundersen, Truls & Barton, Paul I. & Adams, Thomas A., 2022. "Global optimization of a hybrid waste tire and natural gas feedstock polygeneration system," Energy, Elsevier, vol. 250(C).
    6. Subramanian, Avinash S.R. & Kannan, Rohit & Holtorf, Flemming & Adams, Thomas A. & Gundersen, Truls & Barton, Paul I., 2023. "Optimization under uncertainty of a hybrid waste tire and natural gas feedstock flexible polygeneration system using a decomposition algorithm," Energy, Elsevier, vol. 284(C).

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    Keywords

    Petcoke; Natural gas; Gasification; Fischer-Tropsch; CO2 capture;
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