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Criticality-based maintenance of a coal-fired power plant

Author

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  • Melani, Arthur Henrique Andrade
  • Murad, Carlos Alberto
  • Caminada Netto, Adherbal
  • Souza, Gilberto Francisco Martha de
  • Nabeta, Silvio Ikuyo

Abstract

The need for an evolution from the consolidated RCM (Reliability Centered Maintenance) models is something that quite a few experts have been pointing out for quite some time now. Various authors are frequently considering the addition of different techniques in a RCM analysis to increase its efficiency and quality. The objective of this work is to present a method that identifies the most critical components of a system, in order to contribute to the prioritization of maintenance actions. The method uses reliability and risk analysis techniques, such as Hazard and Operability Study (HAZOP), Fault Tree Analysis (FTA) and Failure Modes and Effects Criticality Analysis (FMECA). It also uses a multi-criteria decision method, the Analytic Network Process (ANP), for ranking the most critical components. The method is applied in the Flue Gas Desulfurization System of a Coal-Fired Power Plant. The results obtained with the implementation of the method indicate the most critical components for which maintenance planners shall focus attention, aiming at increasing the availability and decreasing the risk in relation to the plant operation.

Suggested Citation

  • Melani, Arthur Henrique Andrade & Murad, Carlos Alberto & Caminada Netto, Adherbal & Souza, Gilberto Francisco Martha de & Nabeta, Silvio Ikuyo, 2018. "Criticality-based maintenance of a coal-fired power plant," Energy, Elsevier, vol. 147(C), pages 767-781.
    • Handle: RePEc:eee:energy:v:147:y:2018:i:c:p:767-781
    DOI: 10.1016/j.energy.2018.01.048
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    References listed on IDEAS

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    1. Cheng, Zhonghua & Jia, Xisheng & Gao, Ping & Wu, Su & Wang, Jianzhao, 2008. "A framework for intelligent reliability centered maintenance analysis," Reliability Engineering and System Safety, Elsevier, vol. 93(6), pages 806-814.
    2. Aragonés-Beltrán, Pablo & Chaparro-González, Fidel & Pastor-Ferrando, Juan-Pascual & Pla-Rubio, Andrea, 2014. "An AHP (Analytic Hierarchy Process)/ANP (Analytic Network Process)-based multi-criteria decision approach for the selection of solar-thermal power plant investment projects," Energy, Elsevier, vol. 66(C), pages 222-238.
    3. Chemweno, Peter & Pintelon, Liliane & Van Horenbeek, Adriaan & Muchiri, Peter, 2015. "Development of a risk assessment selection methodology for asset maintenance decision making: An analytic network process (ANP) approach," International Journal of Production Economics, Elsevier, vol. 170(PB), pages 663-676.
    4. Selvik, J.T. & Aven, T., 2011. "A framework for reliability and risk centered maintenance," Reliability Engineering and System Safety, Elsevier, vol. 96(2), pages 324-331.
    5. Thomas L. Saaty & Luis G. Vargas, 2013. "The Analytic Network Process," International Series in Operations Research & Management Science, in: Decision Making with the Analytic Network Process, edition 2, chapter 0, pages 1-40, Springer.
    6. Thomas L. Saaty & Luis G. Vargas, 2013. "Decision Making with the Analytic Network Process," International Series in Operations Research and Management Science, Springer, edition 2, number 978-1-4614-7279-7, December.
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    Cited by:

    1. Rusin, Andrzej & Wojaczek, Adam, 2019. "Improving the availability and lengthening the life of power unit elements through the use of risk-based maintenance planning," Energy, Elsevier, vol. 180(C), pages 28-35.
    2. Martyna Tomala & Andrzej Rusin & Adam Wojaczek, 2020. "Risk-Based Planning of Diagnostic Testing of Turbines Operating with Increased Flexibility," Energies, MDPI, vol. 13(13), pages 1-16, July.
    3. Jakov Batelić & Karlo Griparić & Dario Matika, 2021. "Impact of Remediation-Based Maintenance on the Reliability of a Coal-Fired Power Plant Using Generalized Stochastic Petri Nets," Energies, MDPI, vol. 14(18), pages 1-14, September.
    4. Arthur H.A. Melani & Carlos A. Murad & Adherbal Caminada Netto & Gilberto F.M. Souza & Silvio I. Nabeta, 2019. "Maintenance Strategy Optimization of a Coal-Fired Power Plant Cooling Tower through Generalized Stochastic Petri Nets," Energies, MDPI, vol. 12(10), pages 1-28, May.
    5. Manco, Pasquale & Rinaldi, Marta & Caterino, Mario & Fera, Marcello & Macchiaroli, Roberto, 2022. "Maintenance management for geographically distributed assets: a criticality-based approach," Reliability Engineering and System Safety, Elsevier, vol. 218(PB).
    6. Alexander Brem & Dominic T. J. O’Sullivan & Ken Bruton, 2021. "Advancing the Industrial Sectors Participation in Demand Response within National Electricity Grids," Energies, MDPI, vol. 14(24), pages 1-26, December.
    7. Adherbal Caminada Netto & Arthur Henrique de Andrade Melani & Carlos Alberto Murad & Miguel Angelo de Carvalho Michalski & Gilberto Francisco Martha de Souza & Silvio Ikuyo Nabeta, 2020. "A Novel Approach to Defining Maintenance Significant Items: A Hydro Generator Case Study," Energies, MDPI, vol. 13(23), pages 1-20, November.

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