IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v119y2017icp1119-1130.html
   My bibliography  Save this article

Performance evaluation of industrial glass furnace regenerator

Author

Listed:
  • El-Behery, Samy M.
  • Hussien, A.A.
  • Kotb, H.
  • El-Shafie, Mostafa

Abstract

The performance of fixed matrix industrial regenerator used for waste heat recovery has been extensively investigated. The melting furnace capacity is 24 ton/day and it is equipped with two regenerators operated alternatively. The performance has been analyzed based on the first and the second laws of thermodynamics. Special attention has been paid to the effect of regenerator cleaning. Measurements have been made before and after regenerator cleaning for air and flue gas temperatures at inlet and outlet, mass flow rates of fuel and combustion air, and the composition of flue gas. It was found that the heat recovered by air is higher in the non-doghouse side. The regenerator cleaning increases the heat recovered by 0.83 and 1.97% for the non-doghouse and doghouse sides, respectively. The effectiveness during the heating period is higher than that of the cooling period. Consequently, it is recommended to use the effectiveness of the cooling period for design and selection of regenerator. The regenerator cleaning was found to increase the effectiveness during the cooling period by 0.78 and 1.56% for non-doghouse and doghouse sides, respectively. Due to regenerator cleaning, the supplied and gained exergy are increased and the second law efficiency is improved by about 3%.

Suggested Citation

  • El-Behery, Samy M. & Hussien, A.A. & Kotb, H. & El-Shafie, Mostafa, 2017. "Performance evaluation of industrial glass furnace regenerator," Energy, Elsevier, vol. 119(C), pages 1119-1130.
    • Handle: RePEc:eee:energy:v:119:y:2017:i:c:p:1119-1130
    DOI: 10.1016/j.energy.2016.11.077
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544216317054
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.energy.2016.11.077?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Davide Basso & Carlo Cravero & Andrea P. Reverberi & Bruno Fabiano, 2015. "CFD Analysis of Regenerative Chambers for Energy Efficiency Improvement in Glass Production Plants," Energies, MDPI, vol. 8(8), pages 1-17, August.
    2. Ma, Hongting & Yin, Lihui & Shen, Xiaopeng & Lu, Wenqian & Sun, Yuexia & Zhang, Yufeng & Deng, Na, 2016. "Experimental study on heat pipe assisted heat exchanger used for industrial waste heat recovery," Applied Energy, Elsevier, vol. 169(C), pages 177-186.
    3. Kotcioglu, Isak & Caliskan, Sinan & Cansiz, Ahmet & Baskaya, Senol, 2010. "Second law analysis and heat transfer in a cross-flow heat exchanger with a new winglet-type vortex generator," Energy, Elsevier, vol. 35(9), pages 3686-3695.
    4. Laskowski, Rafał & Smyk, Adam & Lewandowski, Janusz & Rusowicz, Artur & Grzebielec, Andrzej, 2016. "Selecting the cooling water mass flow rate for a power plant under variable load with entropy generation rate minimization," Energy, Elsevier, vol. 107(C), pages 725-733.
    5. Pavelka, Michal & Klika, Václav & Vágner, Petr & Maršík, František, 2015. "Generalization of exergy analysis," Applied Energy, Elsevier, vol. 137(C), pages 158-172.
    6. Manjunath, K. & Kaushik, S.C., 2014. "Second law thermodynamic study of heat exchangers: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 40(C), pages 348-374.
    7. Sardeshpande, Vishal & Anthony, Renil & Gaitonde, U.N. & Banerjee, Rangan, 2011. "Performance analysis for glass furnace regenerator," Applied Energy, Elsevier, vol. 88(12), pages 4451-4458.
    8. Kaluri, Ram Satish & Basak, Tanmay, 2011. "Entropy generation due to natural convection in discretely heated porous square cavities," Energy, Elsevier, vol. 36(8), pages 5065-5080.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Zhang, Huining & Zhou, Peiling & Yuan, Fei, 2021. "Effects of ladle lid or online preheating on heat preservation of ladle linings and temperature drop of molten steel," Energy, Elsevier, vol. 214(C).
    2. Jabari, Farkhondeh & Mohammadi-ivatloo, Behnam & Bannae Sharifian, Mohammad Bagher & Nojavan, Sayyad, 2018. "Design and robust optimization of a novel industrial continuous heat treatment furnace," Energy, Elsevier, vol. 142(C), pages 896-910.
    3. Danieli, Piero & Rech, Sergio & Lazzaretto, Andrea, 2019. "Supercritical CO2 and air Brayton-Joule versus ORC systems for heat recovery from glass furnaces: Performance and economic evaluation," Energy, Elsevier, vol. 168(C), pages 295-309.
    4. Pashchenko, Dmitry & Karpilov, Igor & Polyakov, Mikhail & Popov, Stanislav K., 2024. "Techno-economic evaluation of a thermochemical waste-heat recuperation system for industrial furnace application: Operating cost analysis," Energy, Elsevier, vol. 295(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. El-Shafie, Mostafa & Kambara, Shinji & Hayakawa, Yukio & Hussien, A.A., 2021. "Integration between energy and exergy analyses to assess the performance of furnace regenerative and ammonia decomposition systems," Renewable Energy, Elsevier, vol. 175(C), pages 232-243.
    2. Carlo Cravero & Davide De Domenico, 2019. "The Use of CFD for the Design and Development of Innovative Configurations in Regenerative Glass Production Furnaces," Energies, MDPI, vol. 12(13), pages 1-17, June.
    3. Biswal, Pratibha & Basak, Tanmay, 2017. "Entropy generation vs energy efficiency for natural convection based energy flow in enclosures and various applications: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 80(C), pages 1412-1457.
    4. Bejan, Adrian, 2018. "Thermodynamics today," Energy, Elsevier, vol. 160(C), pages 1208-1219.
    5. Sheikholeslami, M. & Ganji, D.D., 2016. "Heat transfer enhancement in an air to water heat exchanger with discontinuous helical turbulators; experimental and numerical studies," Energy, Elsevier, vol. 116(P1), pages 341-352.
    6. Yi Ding & Qiang Guo & Wenyuan Guo & Wenxiao Chu & Qiuwang Wang, 2024. "Review of Recent Applications of Heat Pipe Heat Exchanger Use for Waste Heat Recovery," Energies, MDPI, vol. 17(11), pages 1-28, May.
    7. Sheikholeslami, Mohsen & Gorji-Bandpy, Mofid & Ganji, Davood Domiri, 2015. "Review of heat transfer enhancement methods: Focus on passive methods using swirl flow devices," Renewable and Sustainable Energy Reviews, Elsevier, vol. 49(C), pages 444-469.
    8. Facci, Andrea L. & Sánchez, David & Jannelli, Elio & Ubertini, Stefano, 2015. "Trigenerative micro compressed air energy storage: Concept and thermodynamic assessment," Applied Energy, Elsevier, vol. 158(C), pages 243-254.
    9. Bo Gao & Chunsheng Wang & Yukun Hu & C. K. Tan & Paul Alun Roach & Liz Varga, 2018. "Function Value-Based Multi-Objective Optimisation of Reheating Furnace Operations Using Hooke-Jeeves Algorithm," Energies, MDPI, vol. 11(9), pages 1-18, September.
    10. Zeng, Hongyu & Wang, Yuqing & Shi, Yixiang & Cai, Ningsheng & Yuan, Dazhong, 2018. "Highly thermal integrated heat pipe-solid oxide fuel cell," Applied Energy, Elsevier, vol. 216(C), pages 613-619.
    11. Shittu, Samson & Li, Guiqiang & Xuan, Qindong & Zhao, Xudong & Ma, Xiaoli & Cui, Yu, 2020. "Electrical and mechanical analysis of a segmented solar thermoelectric generator under non-uniform heat flux," Energy, Elsevier, vol. 199(C).
    12. Xiaoping Chen & Xiaoming Zhang & Xiaojun Li, 2022. "Evolution Characteristics of Energy Change Field in a Centrifugal Pump during Rapid Starting Period," Energies, MDPI, vol. 15(22), pages 1-15, November.
    13. Jouhara, Hussam & Almahmoud, Sulaiman & Chauhan, Amisha & Delpech, Bertrand & Bianchi, Giuseppe & Tassou, Savvas A. & Llera, Rocio & Lago, Francisco & Arribas, Juan José, 2017. "Experimental and theoretical investigation of a flat heat pipe heat exchanger for waste heat recovery in the steel industry," Energy, Elsevier, vol. 141(C), pages 1928-1939.
    14. Qilu Chen & Yutao Shi & Zhi Zhuang & Li Weng & Chengjun Xu & Jianqiu Zhou, 2021. "Numerical Analysis of Liquid–Liquid Heat Pipe Heat Exchanger Based on a Novel Model," Energies, MDPI, vol. 14(3), pages 1-19, January.
    15. Kefayati, G.H.R., 2016. "Simulation of double diffusive MHD (magnetohydrodynamic) natural convection and entropy generation in an open cavity filled with power-law fluids in the presence of Soret and Dufour effects (part II: ," Energy, Elsevier, vol. 107(C), pages 917-959.
    16. Felipe Solferini de Carvalho & Luiz Carlos Bevilaqua dos Santos Reis & Pedro Teixeira Lacava & Fernando Henrique Mayworm de Araújo & João Andrade de Carvalho Jr., 2023. "Substitution of Natural Gas by Biomethane: Operational Aspects in Industrial Equipment," Energies, MDPI, vol. 16(2), pages 1-19, January.
    17. Fang, Lide & Liu, Yueyuan & Zheng, Meng & Liu, Xu & Lan, Kang & Wang, Fan & Yan, Xiaoli, 2023. "A new type of velocity averaging tube vortex flow sensor and measurement model of mass flow rate," Energy, Elsevier, vol. 283(C).
    18. Cuce, Pinar Mert & Riffat, Saffa, 2015. "A comprehensive review of heat recovery systems for building applications," Renewable and Sustainable Energy Reviews, Elsevier, vol. 47(C), pages 665-682.
    19. Li, Nianqi & Chen, Jian & Cheng, Tao & Klemeš, Jiří Jaromír & Varbanov, Petar Sabev & Wang, Qiuwang & Yang, Weisheng & Liu, Xia & Zeng, Min, 2020. "Analysing thermal-hydraulic performance and energy efficiency of shell-and-tube heat exchangers with longitudinal flow based on experiment and numerical simulation," Energy, Elsevier, vol. 202(C).
    20. Yin, Qian & Du, Wen-Jing & Cheng, Lin, 2017. "Optimization design of heat recovery systems on rotary kilns using genetic algorithms," Applied Energy, Elsevier, vol. 202(C), pages 153-168.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:119:y:2017:i:c:p:1119-1130. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.