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Expander selection for an on board ORC energy recovery system

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  • Pantano, Fabio
  • Capata, Roberto

Abstract

This paper deals with the comparison between volumetric expanders (screw, scroll and rotary vane) and an Inlet Forward Radial (IFR) micro turbine for the exploitation of an on board Organic Rankine Cycle (ORC) energy recovery system. The sensible heat recovered from a common bus engine (typically 8000 cc) feeds the energy recovery system that can generate sufficient extra power to sustain the air-conditioning system and part of the auxiliaries. The concept is suitable for all kind of thermally propelled vehicles, but the application considered here is specific for an urban bus. The ORC cycle performance is calculated by a Process Simulator (CAMEL Pro) and the results are discussed. A preliminary design of the considered expanders is proposed using ad-hoc made models implemented in MATLAB; the technical constraints inherent to each machine are listed in order to perform the optimal choice of the expander based on efficiency, reliability and power density. Last step will be the selection of the expander that suites the specific technical and design requests. The final choice relapsed on the screw motor, for it is the best compromise in terms of efficiency, lubrication and reliability.

Suggested Citation

  • Pantano, Fabio & Capata, Roberto, 2017. "Expander selection for an on board ORC energy recovery system," Energy, Elsevier, vol. 141(C), pages 1084-1096.
    • Handle: RePEc:eee:energy:v:141:y:2017:i:c:p:1084-1096
    DOI: 10.1016/j.energy.2017.09.142
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    Cited by:

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    3. Li, Jian & Yang, Fubin & Zhang, Hongguang & Wu, Zhong & Tian, Yaming & Hou, Xiaochen & Xu, Yonghong & Ren, Jing, 2020. "Comparative analysis of different valve timing control methods for single-piston free piston expander-linear generator via an orthogonal experimental design," Energy, Elsevier, vol. 195(C).
    4. Francesconi, M. & Caposciutti, G. & Antonelli, M., 2018. "An experimental and numerical analysis of the performances of a Wankel steam expander," Energy, Elsevier, vol. 164(C), pages 615-626.
    5. Piotr Kolasiński, 2019. "Application of the Multi-Vane Expanders in ORC Systems—A Review on the Experimental and Modeling Research Activities," Energies, MDPI, vol. 12(15), pages 1-26, August.
    6. Nikolaisen, Monika & Andresen, Trond, 2021. "System impact of heat exchanger pressure loss in ORCs for smelter off-gas waste heat recovery," Energy, Elsevier, vol. 215(PB).
    7. Fabio Fatigati & Diego Vittorini & Yaxiong Wang & Jian Song & Christos N. Markides & Roberto Cipollone, 2020. "Design and Operational Control Strategy for Optimum Off-Design Performance of an ORC Plant for Low-Grade Waste Heat Recovery," Energies, MDPI, vol. 13(21), pages 1-23, November.
    8. Weixiu Shi & Lisheng Pan, 2019. "Optimization Study on Fluids for the Gravity-Driven Organic Power Cycle," Energies, MDPI, vol. 12(4), pages 1-19, February.
    9. Fabio Fatigati & Marco Di Bartolomeo & Davide Di Battista & Roberto Cipollone, 2020. "Experimental Validation of a New Modeling for the Design Optimization of a Sliding Vane Rotary Expander Operating in an ORC-Based Power Unit," Energies, MDPI, vol. 13(16), pages 1-23, August.
    10. Wronski, Jorrit & Imran, Muhammad & Skovrup, Morten Juel & Haglind, Fredrik, 2019. "Experimental and numerical analysis of a reciprocating piston expander with variable valve timing for small-scale organic Rankine cycle power systems," Applied Energy, Elsevier, vol. 247(C), pages 403-416.
    11. Fabio Fatigati & Marco Di Bartolomeo & Davide Di Battista & Roberto Cipollone, 2019. "Experimental and Numerical Characterization of the Sliding Rotary Vane Expander Intake Pressure in Order to Develop a Novel Control-Diagnostic Procedure," Energies, MDPI, vol. 12(10), pages 1-17, May.
    12. Xin Wang & Yong-qiang Feng & Tzu-Chen Hung & Zhi-xia He & Chih-Hung Lin & Muhammad Sultan, 2020. "Investigating the System Behaviors of a 10 kW Organic Rankine Cycle (ORC) Prototype Using Plunger Pump and Centrifugal Pump," Energies, MDPI, vol. 13(5), pages 1-18, March.
    13. Moradi, Ramin & Habib, Emanuele & Bocci, Enrico & Cioccolanti, Luca, 2020. "Investigation on the use of a novel regenerative flow turbine in a micro-scale Organic Rankine Cycle unit," Energy, Elsevier, vol. 210(C).
    14. Qiu, K. & Entchev, E., 2022. "A micro-CHP system with organic Rankine cycle using R1223zd(E) and n-Pentane as working fluids," Energy, Elsevier, vol. 239(PA).
    15. Campana, Claudio & Cioccolanti, Luca & Renzi, Massimiliano & Caresana, Flavio, 2019. "Experimental analysis of a small-scale scroll expander for low-temperature waste heat recovery in Organic Rankine Cycle," Energy, Elsevier, vol. 187(C).
    16. Xu, Yonghong & Tong, Liang & Zhang, Hongguang & Hou, Xiaochen & Yang, Fubin & Yu, Fei & Yang, Yuxin & Liu, Rong & Tian, Yaming & Zhao, Tenglong, 2018. "Experimental and simulation study of a free piston expander–linear generator for small-scale organic Rankine cycle," Energy, Elsevier, vol. 161(C), pages 776-791.
    17. Yang, Can & Wang, Weiye & Xie, Hui, 2019. "An efficiency model and optimal control of the vehicular diesel exhaust heat recovery system using an organic Rankine cycle," Energy, Elsevier, vol. 171(C), pages 547-555.

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