IDEAS home Printed from https://ideas.repec.org/a/eee/ejores/v209y2011i3p241-252.html
   My bibliography  Save this article

Multi-level single machine lot-sizing and scheduling with zero lead times

Author

Listed:
  • Stadtler, Hartmut

Abstract

A pharmaceutical company raised the question whether an increased product portfolio could still be manufactured on the existing machinery. The proportional lot-sizing and scheduling problem (PLSP) seemed to be most appropriate to answer this question. However, although there are papers dealing with a multi-level PLSP none allows a zero lead time offset which is a prerequisite for the case considered here. In this paper we will extend and modify an existing mixed integer linear programming (MIP) model formulation in two ways: first, we will extend the single-level single machine PLSP to a multi-level single machine PLSP (PLSP-ML-SM) with a zero lead time offset. Second, we will describe a new and more compact model formulation incorporating period overlapping setup times and batch size constraints. Based on the real-world application several test instances have been generated to provide insights into those characteristics which make instances of the PLSP-ML-SM difficult to solve by a standard MIP solver.

Suggested Citation

  • Stadtler, Hartmut, 2011. "Multi-level single machine lot-sizing and scheduling with zero lead times," European Journal of Operational Research, Elsevier, vol. 209(3), pages 241-252, March.
    • Handle: RePEc:eee:ejores:v:209:y:2011:i:3:p:241-252
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0377-2217(10)00620-X
    Download Restriction: Full text for ScienceDirect subscribers only
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Ferreira, Deisemara & Morabito, Reinaldo & Rangel, Socorro, 2009. "Solution approaches for the soft drink integrated production lot sizing and scheduling problem," European Journal of Operational Research, Elsevier, vol. 196(2), pages 697-706, July.
    2. Alper Atamtürk & Martin Savelsbergh, 2005. "Integer-Programming Software Systems," Annals of Operations Research, Springer, vol. 140(1), pages 67-124, November.
    3. Stadtler, Hartmut, 2003. "Multilevel lot sizing with setup times and multiple constrained resources: Internally rolling schedules with lot-sizing windows," Publications of Darmstadt Technical University, Institute for Business Studies (BWL) 20204, Darmstadt Technical University, Department of Business Administration, Economics and Law, Institute for Business Studies (BWL).
    4. Meyr, H., 2000. "Simultaneous lotsizing and scheduling by combining local search with dual reoptimization," European Journal of Operational Research, Elsevier, vol. 120(2), pages 311-326, January.
    5. Tempelmeier, Horst & Buschkühl, Lisbeth, 2008. "Dynamic multi-machine lotsizing and sequencing with simultaneous scheduling of a common setup resource," International Journal of Production Economics, Elsevier, vol. 113(1), pages 401-412, May.
    6. Suerie, Christopher, 2006. "Modeling of period overlapping setup times," European Journal of Operational Research, Elsevier, vol. 174(2), pages 874-886, October.
    7. Meyr, H., 2000. "Simultaneous Lotsizing and Scheduling by combining Local Search with Dual Reoptimization," Publications of Darmstadt Technical University, Institute for Business Studies (BWL) 39380, Darmstadt Technical University, Department of Business Administration, Economics and Law, Institute for Business Studies (BWL).
    8. Helber, Stefan & Sahling, Florian, 2010. "A fix-and-optimize approach for the multi-level capacitated lot sizing problem," International Journal of Production Economics, Elsevier, vol. 123(2), pages 247-256, February.
    9. Kimms, A., 1996. "Multi-level, single-machine lot sizing and scheduling (with initial inventory)," European Journal of Operational Research, Elsevier, vol. 89(1), pages 86-99, February.
    10. Gaetan Belvaux & Laurence A. Wolsey, 2001. "Modelling Practical Lot-Sizing Problems as Mixed-Integer Programs," Management Science, INFORMS, vol. 47(7), pages 993-1007, July.
    11. BELVAUX, Gaetan & WOLSEY, Laurence A., 2001. "Modelling practical lot-sizing problems as mixed-integer programs," LIDAM Reprints CORE 1516, Université catholique de Louvain, Center for Operations Research and Econometrics (CORE).
    12. Hartmut Stadtler, 2003. "Multilevel Lot Sizing with Setup Times and Multiple Constrained Resources: Internally Rolling Schedules with Lot-Sizing Windows," Operations Research, INFORMS, vol. 51(3), pages 487-502, June.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Ríos-Solís, Yasmín Á & Ibarra-Rojas, Omar J. & Cabo, Marta & Possani, Edgar, 2020. "A heuristic based on mathematical programming for a lot-sizing and scheduling problem in mold-injection production," European Journal of Operational Research, Elsevier, vol. 284(3), pages 861-873.
    2. Rohaninejad, Mohammad & Hanzálek, Zdeněk, 2023. "Multi-level lot-sizing and job shop scheduling with lot-streaming: Reformulation and solution approaches," International Journal of Production Economics, Elsevier, vol. 263(C).
    3. Jing, Fuying & Chao, Xiangrui, 2022. "Forecast horizons for a two-echelon dynamic lot-sizing problem," Omega, Elsevier, vol. 110(C).
    4. Alexandre Checoli Choueiri & Eduardo Alves Portela Santos, 2021. "Multi-product scheduling through process mining: bridging optimization and machine process intelligence," Journal of Intelligent Manufacturing, Springer, vol. 32(6), pages 1649-1667, August.
    5. Stadtler, Hartmut & Sahling, Florian, 2013. "A lot-sizing and scheduling model for multi-stage flow lines with zero lead times," European Journal of Operational Research, Elsevier, vol. 225(3), pages 404-419.
    6. Matthias Gerhard Wichmann & Christoph Johannes & Thomas Stefan Spengler, 2019. "An extension of the general lot-sizing and scheduling problem (GLSP) with time-dependent energy prices," Journal of Business Economics, Springer, vol. 89(5), pages 481-514, July.
    7. Tobias Kreiter & Ulrich Pferschy, 2020. "Integer programming models versus advanced planning business software for a multi-level mixed-model assembly line problem," Central European Journal of Operations Research, Springer;Slovak Society for Operations Research;Hungarian Operational Research Society;Czech Society for Operations Research;Österr. Gesellschaft für Operations Research (ÖGOR);Slovenian Society Informatika - Section for Operational Research;Croatian Operational Research Society, vol. 28(3), pages 1141-1177, September.
    8. Ferreira, Deisemara & Clark, Alistair R. & Almada-Lobo, Bernardo & Morabito, Reinaldo, 2012. "Single-stage formulations for synchronised two-stage lot sizing and scheduling in soft drink production," International Journal of Production Economics, Elsevier, vol. 136(2), pages 255-265.
    9. Kaczmarczyk, Waldemar, 2020. "Valid inequalities for proportional lot-sizing and scheduling problem with fictitious microperiods," International Journal of Production Economics, Elsevier, vol. 219(C), pages 236-247.
    10. Sahling, Florian & Hahn, Gerd J., 2019. "Dynamic lot sizing in biopharmaceutical manufacturing," International Journal of Production Economics, Elsevier, vol. 207(C), pages 96-106.
    11. Almeder, Christian & Klabjan, Diego & Traxler, Renate & Almada-Lobo, Bernardo, 2015. "Lead time considerations for the multi-level capacitated lot-sizing problem," European Journal of Operational Research, Elsevier, vol. 241(3), pages 727-738.
    12. Wei, Mingyuan & Qi, Mingyao & Wu, Tao & Zhang, Canrong, 2019. "Distance and matching-induced search algorithm for the multi-level lot-sizing problem with substitutable bill of materials," European Journal of Operational Research, Elsevier, vol. 277(2), pages 521-541.
    13. Karina Copil & Martin Wörbelauer & Herbert Meyr & Horst Tempelmeier, 2017. "Simultaneous lotsizing and scheduling problems: a classification and review of models," OR Spectrum: Quantitative Approaches in Management, Springer;Gesellschaft für Operations Research e.V., vol. 39(1), pages 1-64, January.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Jans, Raf & Degraeve, Zeger, 2007. "Meta-heuristics for dynamic lot sizing: A review and comparison of solution approaches," European Journal of Operational Research, Elsevier, vol. 177(3), pages 1855-1875, March.
    2. Karina Copil & Martin Wörbelauer & Herbert Meyr & Horst Tempelmeier, 2017. "Simultaneous lotsizing and scheduling problems: a classification and review of models," OR Spectrum: Quantitative Approaches in Management, Springer;Gesellschaft für Operations Research e.V., vol. 39(1), pages 1-64, January.
    3. Ferreira, Deisemara & Clark, Alistair R. & Almada-Lobo, Bernardo & Morabito, Reinaldo, 2012. "Single-stage formulations for synchronised two-stage lot sizing and scheduling in soft drink production," International Journal of Production Economics, Elsevier, vol. 136(2), pages 255-265.
    4. Chen, Haoxun, 2015. "Fix-and-optimize and variable neighborhood search approaches for multi-level capacitated lot sizing problems," Omega, Elsevier, vol. 56(C), pages 25-36.
    5. Gislaine Mara Melega & Silvio Alexandre de Araujo & Reinaldo Morabito, 2020. "Mathematical model and solution approaches for integrated lot-sizing, scheduling and cutting stock problems," Annals of Operations Research, Springer, vol. 295(2), pages 695-736, December.
    6. Raf Jans, 2009. "Solving Lot-Sizing Problems on Parallel Identical Machines Using Symmetry-Breaking Constraints," INFORMS Journal on Computing, INFORMS, vol. 21(1), pages 123-136, February.
    7. Awi Federgruen & Joern Meissner & Michal Tzur, 2007. "Progressive Interval Heuristics for Multi-Item Capacitated Lot-Sizing Problems," Operations Research, INFORMS, vol. 55(3), pages 490-502, June.
    8. Helber, Stefan & Sahling, Florian, 2010. "A fix-and-optimize approach for the multi-level capacitated lot sizing problem," International Journal of Production Economics, Elsevier, vol. 123(2), pages 247-256, February.
    9. Daniel Quadt & Heinrich Kuhn, 2009. "Capacitated lot‐sizing and scheduling with parallel machines, back‐orders, and setup carry‐over," Naval Research Logistics (NRL), John Wiley & Sons, vol. 56(4), pages 366-384, June.
    10. Francesco Gaglioppa & Lisa A. Miller & Saif Benjaafar, 2008. "Multitask and Multistage Production Planning and Scheduling for Process Industries," Operations Research, INFORMS, vol. 56(4), pages 1010-1025, August.
    11. Yongpei Guan & Andrew J. Miller, 2008. "Polynomial-Time Algorithms for Stochastic Uncapacitated Lot-Sizing Problems," Operations Research, INFORMS, vol. 56(5), pages 1172-1183, October.
    12. Andrea Raiconi & Julia Pahl & Monica Gentili & Stefan Voß & Raffaele Cerulli, 2017. "Tactical Production and Lot Size Planning with Lifetime Constraints: A Comparison of Model Formulations," Asia-Pacific Journal of Operational Research (APJOR), World Scientific Publishing Co. Pte. Ltd., vol. 34(05), pages 1-24, October.
    13. Kovcs, Andrs & Brown, Kenneth N. & Tarim, S. Armagan, 2009. "An efficient MIP model for the capacitated lot-sizing and scheduling problem with sequence-dependent setups," International Journal of Production Economics, Elsevier, vol. 118(1), pages 282-291, March.
    14. Horst Tempelmeier & Karina Copil, 2016. "Capacitated lot sizing with parallel machines, sequence-dependent setups, and a common setup operator," OR Spectrum: Quantitative Approaches in Management, Springer;Gesellschaft für Operations Research e.V., vol. 38(4), pages 819-847, October.
    15. Kerem Akartunalı & Ioannis Fragkos & Andrew J. Miller & Tao Wu, 2016. "Local Cuts and Two-Period Convex Hull Closures for Big-Bucket Lot-Sizing Problems," INFORMS Journal on Computing, INFORMS, vol. 28(4), pages 766-780, November.
    16. Lee, Younsoo & Lee, Kyungsik, 2020. "Lot-sizing and scheduling in flat-panel display manufacturing process," Omega, Elsevier, vol. 93(C).
    17. Kaczmarczyk, Waldemar, 2020. "Valid inequalities for proportional lot-sizing and scheduling problem with fictitious microperiods," International Journal of Production Economics, Elsevier, vol. 219(C), pages 236-247.
    18. Mac Cawley, Alejandro & Maturana, Sergio & Pascual, Rodrigo & Tortorella, Guilherme Luz, 2022. "Scheduling wine bottling operations with multiple lines and sequence-dependent set-up times: Robust formulation and a decomposition solution approach," European Journal of Operational Research, Elsevier, vol. 303(2), pages 819-839.
    19. AkartunalI, Kerem & Miller, Andrew J., 2009. "A heuristic approach for big bucket multi-level production planning problems," European Journal of Operational Research, Elsevier, vol. 193(2), pages 396-411, March.
    20. Camargo, Victor C.B. & Toledo, Franklina M.B. & Almada-Lobo, Bernardo, 2014. "HOPS – Hamming-Oriented Partition Search for production planning in the spinning industry," European Journal of Operational Research, Elsevier, vol. 234(1), pages 266-277.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:ejores:v:209:y:2011:i:3:p:241-252. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/locate/eor .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.