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Modeling lotsizing and scheduling problems with sequence dependent setups

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  • Guimarães, Luis
  • Klabjan, Diego
  • Almada-Lobo, Bernardo

Abstract

Several production environments require simultaneous planing of sizing and scheduling of sequences of production lots. Integration of sequencing decisions in lotsizing and scheduling problems has received an increased attention from the research community due to its inherent applicability to real world problems. A two-dimensional classification framework is proposed to survey and classify the main modeling approaches to integrate sequencing decisions in discrete time lotsizing and scheduling models. The Asymmetric Traveling Salesman Problem can be an important source of ideas to develop more efficient models and methods to this problem. Following this research line, we also present a new formulation for the problem using commodity flow based subtour elimination constraints. Computational experiments are conducted to assess the performance of the various models, in terms of running times and upper bounds, when solving real-word size instances.

Suggested Citation

  • Guimarães, Luis & Klabjan, Diego & Almada-Lobo, Bernardo, 2014. "Modeling lotsizing and scheduling problems with sequence dependent setups," European Journal of Operational Research, Elsevier, vol. 239(3), pages 644-662.
  • Handle: RePEc:eee:ejores:v:239:y:2014:i:3:p:644-662
    DOI: 10.1016/j.ejor.2014.05.018
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    References listed on IDEAS

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    Cited by:

    1. Lee, Younsoo & Lee, Kyungsik, 2022. "New integer optimization models and an approximate dynamic programming algorithm for the lot-sizing and scheduling problem with sequence-dependent setups," European Journal of Operational Research, Elsevier, vol. 302(1), pages 230-243.
    2. Mahyar Alimian & Vahidreza Ghezavati & Reza Tavakkoli-Moghaddam & Reza Ramezanian, 2024. "On the availability and changeover cases of the general lot-sizing and scheduling problem with maintenance modelling: a Lagrangian-based heuristic approach," Operational Research, Springer, vol. 24(2), pages 1-43, June.
    3. Sheng-I Chen & Delvinia Su, 2022. "A multi-stage stochastic programming model of lot-sizing and scheduling problems with machine eligibilities and sequence-dependent setups," Annals of Operations Research, Springer, vol. 311(1), pages 35-50, April.
    4. Masoumeh Mahdieh & Alistair Clark & Mehdi Bijari, 2018. "A novel flexible model for lot sizing and scheduling with non-triangular, period overlapping and carryover setups in different machine configurations," Flexible Services and Manufacturing Journal, Springer, vol. 30(4), pages 884-923, December.
    5. Melega, Gislaine Mara & de Araujo, Silvio Alexandre & Jans, Raf, 2018. "Classification and literature review of integrated lot-sizing and cutting stock problems," European Journal of Operational Research, Elsevier, vol. 271(1), pages 1-19.
    6. Abdolreza Roshani & Massimo Paolucci & Davide Giglio & Melissa Demartini & Flavio Tonelli & Maxim A. Dulebenets, 2023. "The capacitated lot-sizing and energy efficient single machine scheduling problem with sequence dependent setup times and costs in a closed-loop supply chain network," Annals of Operations Research, Springer, vol. 321(1), pages 469-505, February.
    7. Carvalho, Desiree M. & Nascimento, Mariá C.V., 2022. "Hybrid matheuristics to solve the integrated lot sizing and scheduling problem on parallel machines with sequence-dependent and non-triangular setup," European Journal of Operational Research, Elsevier, vol. 296(1), pages 158-173.
    8. Miloš Milenković & Susana Val & Nebojša Bojović, 2023. "Simultaneous lot sizing and scheduling in the animal feed premix industry," Operational Research, Springer, vol. 23(2), pages 1-40, June.
    9. Lee, Younsoo & Lee, Kyungsik, 2020. "Lot-sizing and scheduling in flat-panel display manufacturing process," Omega, Elsevier, vol. 93(C).
    10. Martínez, Karim Pérez & Morabito, Reinaldo & Toso, Eli Angela Vitor, 2018. "A coupled process configuration, lot-sizing and scheduling model for production planning in the molded pulp industry," International Journal of Production Economics, Elsevier, vol. 204(C), pages 227-243.
    11. Karina Copil & Martin Wörbelauer & Herbert Meyr & Horst Tempelmeier, 2017. "Simultaneous lotsizing and scheduling problems: a classification and review of models," OR Spectrum: Quantitative Approaches in Management, Springer;Gesellschaft für Operations Research e.V., vol. 39(1), pages 1-64, January.
    12. Lee, Younsoo & Lee, Kyungsik, 2023. "Valid inequalities and extended formulations for lot-sizing and scheduling problem with sequence-dependent setups," European Journal of Operational Research, Elsevier, vol. 310(1), pages 201-216.
    13. Willy A. Oliveira Soler & Maristela O. Santos & Kerem Akartunalı, 2025. "Lagrangian-based heuristics for production planning with perishable products, scarce resources, and sequence-dependent setup times," Journal of Heuristics, Springer, vol. 31(1), pages 1-35, March.
    14. Mac Cawley, Alejandro & Maturana, Sergio & Pascual, Rodrigo & Tortorella, Guilherme Luz, 2022. "Scheduling wine bottling operations with multiple lines and sequence-dependent set-up times: Robust formulation and a decomposition solution approach," European Journal of Operational Research, Elsevier, vol. 303(2), pages 819-839.
    15. Gislaine Mara Melega & Silvio Alexandre de Araujo & Reinaldo Morabito, 2020. "Mathematical model and solution approaches for integrated lot-sizing, scheduling and cutting stock problems," Annals of Operations Research, Springer, vol. 295(2), pages 695-736, December.
    16. Ríos-Solís, Yasmín Á & Ibarra-Rojas, Omar J. & Cabo, Marta & Possani, Edgar, 2020. "A heuristic based on mathematical programming for a lot-sizing and scheduling problem in mold-injection production," European Journal of Operational Research, Elsevier, vol. 284(3), pages 861-873.
    17. Curcio, Eduardo & Amorim, Pedro & Zhang, Qi & Almada-Lobo, Bernardo, 2018. "Adaptation and approximate strategies for solving the lot-sizing and scheduling problem under multistage demand uncertainty," International Journal of Production Economics, Elsevier, vol. 202(C), pages 81-96.
    18. Hu, Zhengyang & Hu, Guiping, 2016. "A two-stage stochastic programming model for lot-sizing and scheduling under uncertainty," International Journal of Production Economics, Elsevier, vol. 180(C), pages 198-207.

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