IDEAS home Printed from https://ideas.repec.org/a/eee/appene/v88y2011i5p1965-1982.html
   My bibliography  Save this article

Energy recovery in petrochemical complexes through heat integration retrofit analysis

Author

Listed:
  • Feng, Xiao
  • Pu, Jing
  • Yang, Junkun
  • Chu, Khim Hoong

Abstract

This paper proposes the principles of how to define a boundary for heat integration in petrochemical complexes which are composed of several interconnected processing units. In order to obtain retrofit schemes that offer significant energy saving potential and are easy to implement, heat integration strategies are also developed in this study. Two case studies based on an aniline plant and an aromatic hydrocarbon plant, each one comprising several processing units, are presented to illustrate the application of these principles and strategies. The boundary for heat integration in each plant can be the whole plant or its individual processing units, the choice of which is determined by their energy saving potentials. Based on energy saving potential, each processing unit in the aniline plant was selected as the boundary for heat integration. The boundary for heat integration in the aromatic hydrocarbon plant, by contrast, was the whole plant. Retrofit schemes for the heat exchanger networks of the two plants, developed using pinch analysis, revealed that significant heating utility savings could be realized with a small number of network structure modifications.

Suggested Citation

  • Feng, Xiao & Pu, Jing & Yang, Junkun & Chu, Khim Hoong, 2011. "Energy recovery in petrochemical complexes through heat integration retrofit analysis," Applied Energy, Elsevier, vol. 88(5), pages 1965-1982, May.
    • Handle: RePEc:eee:appene:v:88:y:2011:i:5:p:1965-1982
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0306-2619(10)00547-7
    Download Restriction: Full text for ScienceDirect subscribers only
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Ebrahim, Mubarak & Kawari, Al-, 2000. "Pinch technology: an efficient tool for chemical-plant energy and capital-cost saving," Applied Energy, Elsevier, vol. 65(1-4), pages 45-49, April.
    2. Wang, Yao & Du, Jian & Wu, Jintao & He, Gaohong & Kuang, Guozhu & Fan, Xishan & Yao, Pingjing & Lu, Shenglin & Li, Peiyi & Tao, Jigang & Wan, Yong & Kuang, Zhengyang & Tian, Yong, 2003. "Application of total process energy-integration in retrofitting an ammonia plant," Applied Energy, Elsevier, vol. 76(4), pages 467-480, December.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Liew, Peng Yen & Theo, Wai Lip & Wan Alwi, Sharifah Rafidah & Lim, Jeng Shiun & Abdul Manan, Zainuddin & Klemeš, Jiří Jaromír & Varbanov, Petar Sabev, 2017. "Total Site Heat Integration planning and design for industrial, urban and renewable systems," Renewable and Sustainable Energy Reviews, Elsevier, vol. 68(P2), pages 964-985.
    2. Zhang, B.J. & Liu, K. & Luo, X.L. & Chen, Q.L. & Li, W.K., 2015. "A multi-period mathematical model for simultaneous optimization of materials and energy on the refining site scale," Applied Energy, Elsevier, vol. 143(C), pages 238-250.
    3. Liu, X.G. & He, C. & He, C.C. & Chen, J.J. & Zhang, B.J. & Chen, Q.L., 2017. "A new retrofit approach to the absorption-stabilization process for improving energy efficiency in refineries," Energy, Elsevier, vol. 118(C), pages 1131-1145.
    4. Liew, Peng Yen & Lim, Jeng Shiun & Wan Alwi, Sharifah Rafidah & Abdul Manan, Zainuddin & Varbanov, Petar Sabev & Klemeš, Jiří Jaromír, 2014. "A retrofit framework for Total Site heat recovery systems," Applied Energy, Elsevier, vol. 135(C), pages 778-790.
    5. Liew, Peng Yen & Walmsley, Timothy Gordon & Wan Alwi, Sharifah Rafidah & Abdul Manan, Zainuddin & Klemeš, Jiří Jaromír & Varbanov, Petar Sabev, 2016. "Integrating district cooling systems in Locally Integrated Energy Sectors through Total Site Heat Integration," Applied Energy, Elsevier, vol. 184(C), pages 1350-1363.
    6. Zhang, Bing J. & Tang, Qiao Q. & Zhao, Yue & Chen, Yu Q. & Chen, Qing L. & Floudas, Christodoulos A., 2018. "Multi-level energy integration between units, plants and sites for natural gas industrial parks," Renewable and Sustainable Energy Reviews, Elsevier, vol. 88(C), pages 1-15.
    7. Chang, Chenglin & Wang, Yufei & Ma, Jiaze & Chen, Xiaolu & Feng, Xiao, 2018. "An energy hub approach for direct interplant heat integration," Energy, Elsevier, vol. 159(C), pages 878-890.
    8. Klemeš, Jiří Jaromír & Varbanov, Petar Sabev & Walmsley, Timothy G. & Jia, Xuexiu, 2018. "New directions in the implementation of Pinch Methodology (PM)," Renewable and Sustainable Energy Reviews, Elsevier, vol. 98(C), pages 439-468.
    9. Hackl, Roman & Harvey, Simon, 2013. "Framework methodology for increased energy efficiency and renewable feedstock integration in industrial clusters," Applied Energy, Elsevier, vol. 112(C), pages 1500-1509.
    10. Johansson, Daniella & Rootzén, Johan & Berntsson, Thore & Johnsson, Filip, 2012. "Assessment of strategies for CO2 abatement in the European petroleum refining industry," Energy, Elsevier, vol. 42(1), pages 375-386.
    11. Zhang, Nan & Smith, Robin & Bulatov, Igor & Klemeš, Jiří Jaromír, 2013. "Sustaining high energy efficiency in existing processes with advanced process integration technology," Applied Energy, Elsevier, vol. 101(C), pages 26-32.
    12. Miah, J.H. & Griffiths, A. & McNeill, R. & Poonaji, I. & Martin, R. & Yang, A. & Morse, S., 2014. "Heat integration in processes with diverse production lines: A comprehensive framework and an application in food industry," Applied Energy, Elsevier, vol. 132(C), pages 452-464.
    13. Nguyen, Tuong-Van & Fülöp, Tamás Gábor & Breuhaus, Peter & Elmegaard, Brian, 2014. "Life performance of oil and gas platforms: Site integration and thermodynamic evaluation," Energy, Elsevier, vol. 73(C), pages 282-301.
    14. Vaskan, Pavel & Guillén-Gosálbez, Gonzalo & Jiménez, Laureano, 2012. "Multi-objective design of heat-exchanger networks considering several life cycle impacts using a rigorous MILP-based dimensionality reduction technique," Applied Energy, Elsevier, vol. 98(C), pages 149-161.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Tian, Jinping & Shi, Han & Li, Xing & Chen, Lujun, 2012. "Measures and potentials of energy-saving in a Chinese fine chemical industrial park," Energy, Elsevier, vol. 46(1), pages 459-470.
    2. András Éles & László Halász & István Heckl & Heriberto Cabezas, 2019. "Evaluation of the Energy Supply Options of a Manufacturing Plant by the Application of the P-Graph Framework," Energies, MDPI, vol. 12(8), pages 1-24, April.
    3. Chauhan, Shivendra Singh & Khanam, Shabina, 2019. "Enhancement of efficiency for steam cycle of thermal power plants using process integration," Energy, Elsevier, vol. 173(C), pages 364-373.
    4. Li, Huiquan & Bao, Weijun & Xiu, Caihong & Zhang, Yi & Xu, Hongbin, 2010. "Energy conservation and circular economy in China's process industries," Energy, Elsevier, vol. 35(11), pages 4273-4281.
    5. Wang, Zhifang & Zheng, Danxing & Jin, Hongguang, 2009. "Energy integration of acetylene and power polygeneration by flowrate-exergy diagram," Applied Energy, Elsevier, vol. 86(3), pages 372-379, March.
    6. Pachón, Elia Ruiz & Vaskan, Pavel & Raman, Jegannathan Kenthorai & Gnansounou, Edgard, 2018. "Transition of a South African sugar mill towards a biorefinery. A feasibility assessment," Applied Energy, Elsevier, vol. 229(C), pages 1-17.
    7. Zhang, Chenghu & Li, Yaping, 2017. "Thermodynamic analysis on theoretical models of cycle combined heat exchange process: The reversible heat exchange process," Energy, Elsevier, vol. 124(C), pages 565-578.
    8. Liew, Peng Yen & Lim, Jeng Shiun & Wan Alwi, Sharifah Rafidah & Abdul Manan, Zainuddin & Varbanov, Petar Sabev & Klemeš, Jiří Jaromír, 2014. "A retrofit framework for Total Site heat recovery systems," Applied Energy, Elsevier, vol. 135(C), pages 778-790.
    9. Fang, Hao & Xia, Jianjun & Jiang, Yi, 2015. "Key issues and solutions in a district heating system using low-grade industrial waste heat," Energy, Elsevier, vol. 86(C), pages 589-602.
    10. Wang, Yao & Du, Jian & Wu, Jintao & He, Gaohong & Kuang, Guozhu & Fan, Xishan & Yao, Pingjing & Lu, Shenglin & Li, Peiyi & Tao, Jigang & Wan, Yong & Kuang, Zhengyang & Tian, Yong, 2003. "Application of total process energy-integration in retrofitting an ammonia plant," Applied Energy, Elsevier, vol. 76(4), pages 467-480, December.
    11. Song, Chunfeng & Liu, Qingling & Ji, Na & Kansha, Yasuki & Tsutsumi, Atsushi, 2015. "Optimization of steam methane reforming coupled with pressure swing adsorption hydrogen production process by heat integration," Applied Energy, Elsevier, vol. 154(C), pages 392-401.
    12. Chen, Yusheng & Standl, Phillip & Weiker, Sebastian & Gaderer, Matthias, 2022. "A general approach to integrating compression heat pumps into biomass heating networks for heat recovery," Applied Energy, Elsevier, vol. 310(C).
    13. Fitzpatrick, John J. & Dooley, Paul, 2017. "Holistic view of CO2 reduction potential from energy use by an individual processing company," Renewable and Sustainable Energy Reviews, Elsevier, vol. 77(C), pages 336-343.
    14. Wan Alwi, Sharifah Rafidah & Manan, Zainuddin Abd, 2016. "Simultaneous energy targeting, placement of utilities with flue gas, and design of heat recovery networks," Applied Energy, Elsevier, vol. 161(C), pages 605-610.
    15. Liew, Peng Yen & Wan Alwi, Sharifah Rafidah & Ho, Wai Shin & Abdul Manan, Zainuddin & Varbanov, Petar Sabev & Klemeš, Jiří Jaromír, 2018. "Multi-period energy targeting for Total Site and Locally Integrated Energy Sectors with cascade Pinch Analysis," Energy, Elsevier, vol. 155(C), pages 370-380.
    16. Panjeshahi, M.H. & Ghasemian Langeroudi, E. & Tahouni, N., 2008. "Retrofit of ammonia plant for improving energy efficiency," Energy, Elsevier, vol. 33(1), pages 46-64.
    17. Zhang, Nan & Smith, Robin & Bulatov, Igor & Klemeš, Jiří Jaromír, 2013. "Sustaining high energy efficiency in existing processes with advanced process integration technology," Applied Energy, Elsevier, vol. 101(C), pages 26-32.
    18. Lange, M. & Roeb, M. & Sattler, C. & Pitz-Paal, R., 2014. "T–S diagram efficiency analysis of two-step thermochemical cycles for solar water splitting under various process conditions," Energy, Elsevier, vol. 67(C), pages 298-308.
    19. Chen, Yusheng & Guo, Tong & Kainz, Josef & Kriegel, Martin & Gaderer, Matthias, 2022. "Design of a biomass-heating network with an integrated heat pump: A simulation-based multi-objective optimization framework," Applied Energy, Elsevier, vol. 326(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:appene:v:88:y:2011:i:5:p:1965-1982. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/wps/find/journaldescription.cws_home/405891/description#description .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.