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Synchronisation of thermal imaging and multi-channel EIS to interpret planar array PCB fuel cell performance

Author

Listed:
  • Zhou, Shangwei
  • Dale-Heaps, James
  • Tavkaya, Emre
  • Du, Wenjia
  • Wan, Daniel
  • Wang, Ryan
  • Shearing, Paul R.
  • Brett, Dan J.L.
  • Engebretsen, Erik
  • Jervis, Rhodri

Abstract

The planar design of printed circuit board (PCB) fuel cells offers the advantages of simple structure, rapid prototyping and easy manufacturing. However, uneven reactants and heat distribution in each PCB cell module often result in inconsistent overall performance. Current characterisation methods mainly focus on the study of the overall performance and lack the analysis of individual cells, which provide a limited understanding of localised electrochemical and thermal effects that might play a critical part in further optimising and diagnosing the cell performance of this category. We have developed a multi-channel impedance diagnostic technique for PCB fuel cells. Combining with thermal imaging, we could simultaneously diagnose individual open cathode cell modules by measuring the heat distribution and electrochemical impedance spectra (EIS) of 11 PCB cell modules. Hence, the correlation between heat distribution, internal resistance and performance of different sections of PCB fuel cells can be established. By comparing the fuel cell’s pristine and degraded, we demonstrated how this non-destructive technique could identify and locate cell modules with deteriorated performance, which would be beneficial to real-time diagnostics, quality control and optimisation. The multi-channel impedance measurement takes several seconds only through optimised multi-frequency perturbation and can be readily extended to stacks containing more cells by simply increasing the number of voltage sensors, which can be further adapted to other electrochemical devices.

Suggested Citation

  • Zhou, Shangwei & Dale-Heaps, James & Tavkaya, Emre & Du, Wenjia & Wan, Daniel & Wang, Ryan & Shearing, Paul R. & Brett, Dan J.L. & Engebretsen, Erik & Jervis, Rhodri, 2024. "Synchronisation of thermal imaging and multi-channel EIS to interpret planar array PCB fuel cell performance," Applied Energy, Elsevier, vol. 376(PB).
    • Handle: RePEc:eee:appene:v:376:y:2024:i:pb:s0306261924016593
    DOI: 10.1016/j.apenergy.2024.124276
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    References listed on IDEAS

    as
    1. Zhao, Lei & Hong, Jichao & Xie, Jiaping & Jiang, Shangfeng & Wei, Xuezhe & Ming, Pingwen & Dai, Haifeng, 2023. "Investigation of local sensitivity for vehicle-oriented fuel cell stacks based on electrochemical impedance spectroscopy," Energy, Elsevier, vol. 262(PA).
    2. Xing, Shuang & Zhao, Chen & Zou, Jiexin & Zaman, Shahid & Yu, Yang & Gong, Hongwei & Wang, Yajun & Chen, Ming & Wang, Min & Lin, Meng & Wang, Haijiang, 2022. "Recent advances in heat and water management of forced-convection open-cathode proton exchange membrane fuel cells," Renewable and Sustainable Energy Reviews, Elsevier, vol. 165(C).
    3. Yang, Yupeng & Jia, Haijuan & Liu, Zhi & Bai, Nan & Zhang, Xiaolai & Cao, Tong & Zhang, Jie & Zhao, Pengbing & He, Xiaocong, 2022. "Overall and local effects of operating parameters on water management and performance of open-cathode PEM fuel cells," Applied Energy, Elsevier, vol. 315(C).
    4. Ashrafi, Moosa & Shams, Mehrzad, 2017. "The effects of flow-field orientation on water management in PEM fuel cells with serpentine channels," Applied Energy, Elsevier, vol. 208(C), pages 1083-1096.
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