IDEAS home Printed from https://ideas.repec.org/a/eee/appene/v349y2023ics0306261923009728.html
   My bibliography  Save this article

Big data-driven correlation analysis based on clustering for energy-intensive manufacturing industries

Author

Listed:
  • Ma, Shuaiyin
  • Huang, Yuming
  • Liu, Yang
  • Liu, Haizhou
  • Chen, Yanping
  • Wang, Jin
  • Xu, Jun

Abstract

In Industry 4.0, the production data obtained from the Internet of Things has reached the magnitude of big data with the emergence of advanced information and communication technologies. The massive and low-value density of big data challenges traditional clustering and correlation analysis. To solve this problem, a big data-driven correlation analysis based on clustering is proposed to improve energy and resource utilisation efficiency in this paper. In detail, the production units with abnormal and energy-intensive consumption can be classified by using clustering analysis. Additionally, feature extraction is carried out based on clustering analysis and the same cluster data is migrated to the training data set to improve correlation analysis accuracy. Then, correlation analysis can balance the relationship between energy supply and demand, which can reduce carbon emission and enhance sustainable competitiveness. The sensitivity analysis results show that the feature extraction method can improve the correlation analysis accuracy compared to the original analysis model. In conclusion, the big data-driven correlation analysis based on clustering can uncover the potential relationship between energy consumption and product yield, thus improving the efficiency of energy and resources.

Suggested Citation

  • Ma, Shuaiyin & Huang, Yuming & Liu, Yang & Liu, Haizhou & Chen, Yanping & Wang, Jin & Xu, Jun, 2023. "Big data-driven correlation analysis based on clustering for energy-intensive manufacturing industries," Applied Energy, Elsevier, vol. 349(C).
  • Handle: RePEc:eee:appene:v:349:y:2023:i:c:s0306261923009728
    DOI: 10.1016/j.apenergy.2023.121608
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0306261923009728
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.apenergy.2023.121608?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Xiao, Qinge & Li, Congbo & Tang, Ying & Li, Lingling & Li, Li, 2019. "A knowledge-driven method of adaptively optimizing process parameters for energy efficient turning," Energy, Elsevier, vol. 166(C), pages 142-156.
    2. Liu, Shuhan & Sun, Wenqiang, 2023. "Attention mechanism-aided data- and knowledge-driven soft sensors for predicting blast furnace gas generation," Energy, Elsevier, vol. 262(PA).
    3. Ma, Shuaiyin & Ding, Wei & Liu, Yang & Ren, Shan & Yang, Haidong, 2022. "Digital twin and big data-driven sustainable smart manufacturing based on information management systems for energy-intensive industries," Applied Energy, Elsevier, vol. 326(C).
    4. Liu, Weipeng & Peng, Tao & Kishita, Yusuke & Umeda, Yasushi & Tang, Renzhong & Tang, Wangchujun & Hu, Luoke, 2021. "Critical life cycle inventory for aluminum die casting: A lightweight-vehicle manufacturing enabling technology," Applied Energy, Elsevier, vol. 304(C).
    5. Sun, Wenqiang & Wang, Qiang & Zhou, Yue & Wu, Jianzhong, 2020. "Material and energy flows of the iron and steel industry: Status quo, challenges and perspectives," Applied Energy, Elsevier, vol. 268(C).
    6. Jiewu Leng & Weinan Sha & Zisheng Lin & Jianbo Jing & Qiang Liu & Xin Chen, 2023. "Blockchained smart contract pyramid-driven multi-agent autonomous process control for resilient individualised manufacturing towards Industry 5.0," International Journal of Production Research, Taylor & Francis Journals, vol. 61(13), pages 4302-4321, July.
    7. Ma, Shuaiyin & Zhang, Yingfeng & Lv, Jingxiang & Ge, Yuntian & Yang, Haidong & Li, Lin, 2020. "Big data driven predictive production planning for energy-intensive manufacturing industries," Energy, Elsevier, vol. 211(C).
    8. Shaohua Huang & Yu Guo & Nengjun Yang & Shanshan Zha & Daoyuan Liu & Weiguang Fang, 2021. "A weighted fuzzy C-means clustering method with density peak for anomaly detection in IoT-enabled manufacturing process," Journal of Intelligent Manufacturing, Springer, vol. 32(7), pages 1845-1861, October.
    9. Motlagh, Omid & Berry, Adam & O'Neil, Lachlan, 2019. "Clustering of residential electricity customers using load time series," Applied Energy, Elsevier, vol. 237(C), pages 11-24.
    10. Wang, Jiayang & Wang, Qiang & Sun, Wenqiang, 2023. "Quantifying flexibility provisions of the ladle furnace refining process as cuttable loads in the iron and steel industry," Applied Energy, Elsevier, vol. 342(C).
    11. Ma, Shuaiyin & Huang, Yuming & Liu, Yang & Kong, Xianguang & Yin, Lei & Chen, Gaige, 2023. "Edge-cloud cooperation-driven smart and sustainable production for energy-intensive manufacturing industries," Applied Energy, Elsevier, vol. 337(C).
    12. Zhang, Hanxin & Sun, Wenqiang & Li, Weidong & Ma, Guangyu, 2022. "A carbon flow tracing and carbon accounting method for exploring CO2 emissions of the iron and steel industry: An integrated material–energy–carbon hub," Applied Energy, Elsevier, vol. 309(C).
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Chen, Keyu & Fang, Shitong & Lai, Zhihui & Cao, Junyi & Liao, Wei-Hsin, 2024. "A plucking rotational energy harvester with tapered thickness and auxetic structures for increasing power output," Applied Energy, Elsevier, vol. 357(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Ma, Shuaiyin & Huang, Yuming & Liu, Yang & Kong, Xianguang & Yin, Lei & Chen, Gaige, 2023. "Edge-cloud cooperation-driven smart and sustainable production for energy-intensive manufacturing industries," Applied Energy, Elsevier, vol. 337(C).
    2. Wang, Jiayang & Wang, Qiang & Sun, Wenqiang, 2023. "Quantifying flexibility provisions of the ladle furnace refining process as cuttable loads in the iron and steel industry," Applied Energy, Elsevier, vol. 342(C).
    3. Ma, Shuaiyin & Ding, Wei & Liu, Yang & Ren, Shan & Yang, Haidong, 2022. "Digital twin and big data-driven sustainable smart manufacturing based on information management systems for energy-intensive industries," Applied Energy, Elsevier, vol. 326(C).
    4. Qiu, Ziyang & Sun, Jingchao & Du, Tao & Na, Hongming & Zhang, Lei & Yuan, Yuxing & Wang, Yisong, 2024. "Impact of hydrogen metallurgy on the current iron and steel industry: A comprehensive material-exergy-emission flow analysis," Applied Energy, Elsevier, vol. 356(C).
    5. Sun, Jingchao & Na, Hongming & Yan, Tianyi & Che, Zichang & Qiu, Ziyang & Yuan, Yuxing & Li, Yingnan & Du, Tao & Song, Yanli & Fang, Xin, 2022. "Cost-benefit assessment of manufacturing system using comprehensive value flow analysis," Applied Energy, Elsevier, vol. 310(C).
    6. Liu, Shuhan & Sun, Wenqiang, 2023. "Attention mechanism-aided data- and knowledge-driven soft sensors for predicting blast furnace gas generation," Energy, Elsevier, vol. 262(PA).
    7. Jiang, Sheng-Long & Wang, Meihong & Bogle, I. David L., 2023. "Plant-wide byproduct gas distribution under uncertainty in iron and steel industry via quantile forecasting and robust optimization," Applied Energy, Elsevier, vol. 350(C).
    8. Song, Houde & Liu, Xiaojing & Song, Meiqi, 2023. "Comparative study of data-driven and model-driven approaches in prediction of nuclear power plants operating parameters," Applied Energy, Elsevier, vol. 341(C).
    9. Yang, Jiaojiao & Sun, Zeyi & Hu, Wenqing & Steinmeister, Louis, 2022. "Joint control of manufacturing and onsite microgrid system via novel neural-network integrated reinforcement learning algorithms," Applied Energy, Elsevier, vol. 315(C).
    10. Liu, Weipeng & Zhao, Chunhui & Peng, Tao & Zhang, Zhongwei & Wan, Anping, 2023. "Simulation-assisted multi-process integrated optimization for greentelligent aluminum casting," Applied Energy, Elsevier, vol. 336(C).
    11. Ma, Shuaiyin & Zhang, Yingfeng & Lv, Jingxiang & Ge, Yuntian & Yang, Haidong & Li, Lin, 2020. "Big data driven predictive production planning for energy-intensive manufacturing industries," Energy, Elsevier, vol. 211(C).
    12. Xu, Tingting & Huo, Zhaoyi & Wang, Wenjing & Xie, Ning & Li, Lili & Liu, Yingjie & Mu, Lin, 2024. "Evaluation of by-product-gas utilization options for carbon reduction at an integrated iron and steel mill," Energy, Elsevier, vol. 294(C).
    13. Na, Hongming & Sun, Jingchao & Qiu, Ziyang & Yuan, Yuxing & Du, Tao, 2022. "Optimization of energy efficiency, energy consumption and CO2 emission in typical iron and steel manufacturing process," Energy, Elsevier, vol. 257(C).
    14. Yuan, Yuxing & Na, Hongming & Du, Tao & Qiu, Ziyang & Sun, Jingchao & Yan, Tianyi & Che, Zichang, 2023. "Multi-objective optimization and analysis of material and energy flows in a typical steel plant," Energy, Elsevier, vol. 263(PD).
    15. Yang, Honghua & Ma, Linwei & Li, Zheng, 2023. "Tracing China's steel use from steel flows in the production system to steel footprints in the consumption system," Renewable and Sustainable Energy Reviews, Elsevier, vol. 172(C).
    16. Che, Gelegen & Zhang, Yanyan & Tang, Lixin & Zhao, Shengnan, 2023. "A deep reinforcement learning based multi-objective optimization for the scheduling of oxygen production system in integrated iron and steel plants," Applied Energy, Elsevier, vol. 345(C).
    17. Wang, Jinling & Tian, Yebing & Hu, Xintao & Han, Jinguo & Liu, Bing, 2023. "Integrated assessment and optimization of dual environment and production drivers in grinding," Energy, Elsevier, vol. 272(C).
    18. Jin, Rui & Li, Lei & Liang, Xiaoling & Zou, Xiang & Yang, Zeyuan & Ge, Shuzhi Sam & Huang, Haihong, 2024. "Energy-efficient design of the powertrain for mechanical-electro-hydraulic equipment via configuring multidimensional controllable variables," Renewable and Sustainable Energy Reviews, Elsevier, vol. 201(C).
    19. Cen, Xiao & Chen, Zengliang & Chen, Haifeng & Ding, Chen & Ding, Bo & Li, Fei & Lou, Fangwei & Zhu, Zhenyu & Zhang, Hongyu & Hong, Bingyuan, 2024. "User repurchase behavior prediction for integrated energy supply stations based on the user profiling method," Energy, Elsevier, vol. 286(C).
    20. Zhang, Liu & Zhang, Kaitian & Zheng, Zhong & Chai, Yi & Lian, Xiaoyuan & Zhang, Kai & Xu, Zhaojun & Chen, Sujun, 2023. "Two-stage distributionally robust integrated scheduling of oxygen distribution and steelmaking-continuous casting in steel enterprises," Applied Energy, Elsevier, vol. 351(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:appene:v:349:y:2023:i:c:s0306261923009728. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/wps/find/journaldescription.cws_home/405891/description#description .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.