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A kW-level integrated propulsion system for UAV powered by PEMFC with inclined cathode flow structure design

Author

Listed:
  • Zhou, Kehan
  • Liu, Zhiwei
  • Zhang, Xin
  • Liu, Hang
  • Meng, Nan
  • Huang, Jianmei
  • Qi, Mingjing
  • Song, Xizhen
  • Yan, Xiaojun

Abstract

Open-cathode air-cooling polymer electrolyte membrane fuel cells (PEMFCs) with the lightweight and simple structure are widely used in state-of-the-art UAVs. In this work, a 1 kW-level PEMFC powered propulsion system with an inclined cathode flow structure is developed. The inclined cathode flow structure uses the airflow behind the blade root of the propeller to meet the reaction and cooling requirements of the PEMFC cathode. Such design discards the cathode axial fan in the current commercial PEMFC system and reduces the parasitic power, weight and volume caused by the axial fan. Compared with the current commercial PEMFC powered propulsion system, the specific power of the 1 kW PEMFC system, power-to-weight ratio and thrust-to-weight ratio of the 1 kW integrated propulsion system are increased by 33.0 %, 23.8 %, and 18.3 %, respectively. Besides, the space in the fuselage for the fuel cells and the weight of distribution wiring, as well as the wire loss, is also significantly saved by replacing the axial fan with proposed inclined cathode flow structure.

Suggested Citation

  • Zhou, Kehan & Liu, Zhiwei & Zhang, Xin & Liu, Hang & Meng, Nan & Huang, Jianmei & Qi, Mingjing & Song, Xizhen & Yan, Xiaojun, 2022. "A kW-level integrated propulsion system for UAV powered by PEMFC with inclined cathode flow structure design," Applied Energy, Elsevier, vol. 328(C).
    • Handle: RePEc:eee:appene:v:328:y:2022:i:c:s0306261922014799
    DOI: 10.1016/j.apenergy.2022.120222
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    References listed on IDEAS

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    1. Zhang, Guobin & Yuan, Hao & Wang, Yun & Jiao, Kui, 2019. "Three-dimensional simulation of a new cooling strategy for proton exchange membrane fuel cell stack using a non-isothermal multiphase model," Applied Energy, Elsevier, vol. 255(C).
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    1. Zhu, Kai-Qi & Ding, Quan & Zhang, Ben-Xi & Xu, Jiang-Hai & Li, Dan-Dan & Yang, Yan-Ru & Lee, Duu-Jong & Wan, Zhong-Min & Wang, Xiao-Dong, 2024. "Performance enhancement of air-cooled PEMFC stack by employing tapered oblique fin channels: Experimental study of a full stack and numerical analysis of a typical single cell," Applied Energy, Elsevier, vol. 358(C).
    2. Wang, Hui & Wang, Zelin & Qu, Zhiguo & Zhang, Jianfei, 2023. "Deep-learning accelerating topology optimization of three-dimensional coolant channels for flow and heat transfer in a proton exchange membrane fuel cell," Applied Energy, Elsevier, vol. 352(C).
    3. Weng, Fang-Bor & Dlamini, Mangaliso Menzi & Tirumalasetti, Pandu Ranga & Hwang, Jenn-Jiang, 2024. "Experimental evaluation of flow field design on open-cathode proton exchange membrane fuel cells (PEMFC) short stack consisting of three cells," Renewable Energy, Elsevier, vol. 226(C).

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