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Power to gas-electrochemical industry hybrid systems: A case study

Author

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  • Bailera, Manuel
  • Espatolero, Sergio
  • Lisbona, Pilar
  • Romeo, Luis M.

Abstract

Several researchers have proposed in literature different Power to Gas (PtG) hybridizations to improve the efficiency of this energy storage technology. Some of the synergies of this hybrid systems are already being tested under real conditions (e.g. PtG-Amine scrubbing, PtG-wastewater treatment) while others have only been studied through numerical simulations (e.g., PtG-oxyfuel combustion). Here, a novel hybridization between Power to Gas and electrochemical industries is proposed for the first time. This PtG-Electrochemical hybridization avoids to implement the typical water electrolysis stage of PtG since hydrogen is already available in the plant. This study thoroughly analyzes the implementation of Power to Gas in a real electrochemical plant that sub-produces hydrogen from the lines of production of chlorate, chlorine, and potassium hydroxide. It is shown that the required carbon dioxide for methanation can be captured from the flue gas of the factory’s boilers without additional energy penalty thanks to energy integration. The methanation plant has been designed according to the H2 and CO2 availability, taking into account the number of operating hours and the degree of usage of by-products. Results show that this PtG hybridization could operate more than 6000h per year at large scale concepts (nominal H2 inputs of 2000m3/h (NTP)), which represents 2000h more than pilot/commercial demonstrations of classic PtG concepts. Besides, a detailed economic analysis demonstrates the economic feasibility of the system under current scenarios. It is shown that the capital investment would be recovered in 8years, generating a 4.8M€ NPV at the end of the project lifetime. Thus, this work presents a suitable way to avoid the subsidy dependency that current PtG research projects have.

Suggested Citation

  • Bailera, Manuel & Espatolero, Sergio & Lisbona, Pilar & Romeo, Luis M., 2017. "Power to gas-electrochemical industry hybrid systems: A case study," Applied Energy, Elsevier, vol. 202(C), pages 435-446.
    • Handle: RePEc:eee:appene:v:202:y:2017:i:c:p:435-446
    DOI: 10.1016/j.apenergy.2017.05.177
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    References listed on IDEAS

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    1. Bailera, Manuel & Lisbona, Pilar & Romeo, Luis M. & Espatolero, Sergio, 2017. "Power to Gas projects review: Lab, pilot and demo plants for storing renewable energy and CO2," Renewable and Sustainable Energy Reviews, Elsevier, vol. 69(C), pages 292-312.
    2. Bailera, Manuel & Lisbona, Pilar & Romeo, Luis M. & Espatolero, Sergio, 2016. "Power to Gas–biomass oxycombustion hybrid system: Energy integration and potential applications," Applied Energy, Elsevier, vol. 167(C), pages 221-229.
    3. Shakerian, Farid & Kim, Ki-Hyun & Szulejko, Jan E. & Park, Jae-Woo, 2015. "A comparative review between amines and ammonia as sorptive media for post-combustion CO2 capture," Applied Energy, Elsevier, vol. 148(C), pages 10-22.
    4. Götz, Manuel & Lefebvre, Jonathan & Mörs, Friedemann & McDaniel Koch, Amy & Graf, Frank & Bajohr, Siegfried & Reimert, Rainer & Kolb, Thomas, 2016. "Renewable Power-to-Gas: A technological and economic review," Renewable Energy, Elsevier, vol. 85(C), pages 1371-1390.
    5. Zhang, Wenbin & Liu, Hao & Sun, Yuan & Cakstins, Janis & Sun, Chenggong & Snape, Colin E., 2016. "Parametric study on the regeneration heat requirement of an amine-based solid adsorbent process for post-combustion carbon capture," Applied Energy, Elsevier, vol. 168(C), pages 394-405.
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    Cited by:

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    2. Valerie Eveloy & Tesfaldet Gebreegziabher, 2018. "A Review of Projected Power-to-Gas Deployment Scenarios," Energies, MDPI, vol. 11(7), pages 1-52, July.
    3. Cinti, G. & Bidini, G. & Hemmes, K., 2019. "Comparison of the solid oxide fuel cell system for micro CHP using natural gas with a system using a mixture of natural gas and hydrogen," Applied Energy, Elsevier, vol. 238(C), pages 69-77.
    4. Bailera, M. & Lisbona, P. & Llera, E. & Peña, B. & Romeo, L.M., 2019. "Renewable energy sources and power-to-gas aided cogeneration for non-residential buildings," Energy, Elsevier, vol. 181(C), pages 226-238.
    5. Zoltán Csedő & Máté Zavarkó & Balázs Vaszkun & Sára Koczkás, 2021. "Hydrogen Economy Development Opportunities by Inter-Organizational Digital Knowledge Networks," Sustainability, MDPI, vol. 13(16), pages 1-26, August.
    6. Máté Zavarkó & Attila R. Imre & Gábor Pörzse & Zoltán Csedő, 2021. "Past, Present and Near Future: An Overview of Closed, Running and Planned Biomethanation Facilities in Europe," Energies, MDPI, vol. 14(18), pages 1-27, September.
    7. Xing, Xuetao & Lin, Jin & Song, Yonghua & Hu, Qiang & Zhou, You & Mu, Shujun, 2018. "Optimization of hydrogen yield of a high-temperature electrolysis system with coordinated temperature and feed factors at various loading conditions: A model-based study," Applied Energy, Elsevier, vol. 232(C), pages 368-385.
    8. Bailera, Manuel & Peña, Begoña & Lisbona, Pilar & Romeo, Luis M., 2018. "Decision-making methodology for managing photovoltaic surplus electricity through Power to Gas: Combined heat and power in urban buildings," Applied Energy, Elsevier, vol. 228(C), pages 1032-1045.
    9. Eveloy, Valerie, 2019. "Hybridization of solid oxide electrolysis-based power-to-methane with oxyfuel combustion and carbon dioxide utilization for energy storage," Renewable and Sustainable Energy Reviews, Elsevier, vol. 108(C), pages 550-571.
    10. David Borge-Diez & Enrique Rosales-Asensio & Emin Açıkkalp & Daniel Alonso-Martínez, 2023. "Analysis of Power to Gas Technologies for Energy Intensive Industries in European Union," Energies, MDPI, vol. 16(1), pages 1-22, January.
    11. Perpiñán, Jorge & Bailera, Manuel & Peña, Begoña & Romeo, Luis M. & Eveloy, Valerie, 2023. "Technical and economic assessment of iron and steelmaking decarbonization via power to gas and amine scrubbing," Energy, Elsevier, vol. 276(C).
    12. Zhang, Dongdong & Zhu, Hongyu & Zhang, Hongcai & Goh, Hui Hwang & Liu, Hui & Wu, Thomas, 2022. "An optimized design of residential integrated energy system considering the power-to-gas technology with multi-functional characteristics," Energy, Elsevier, vol. 238(PA).

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