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Thermophilic two-phase anaerobic digestion using an innovative fixed-bed reactor for enhanced organic matter removal and bioenergy recovery from sugarcane vinasse

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  • Fuess, Lucas Tadeu
  • Kiyuna, Luma Sayuri Mazine
  • Ferraz, Antônio Djalma Nunes
  • Persinoti, Gabriela Felix
  • Squina, Fabio Marcio
  • Garcia, Marcelo Loureiro
  • Zaiat, Marcelo

Abstract

This study considered the application of anaerobic digestion (AD) with phase separation combined with the use of an anaerobic structured-bed reactor (ASTBR) as the methanogenic phase for the treatment of sugarcane vinasse, a high-strength wastewater resulting from ethanol production. Two combined thermophilic acidogenic-methanogenic systems formed by one single acidogenic reactor followed by two methanogenic reactors operated in parallel were compared, namely, a conventional UASB reactor and an upflow ASTBR reactor. Increasing organic loading rate (OLR) conditions (15–30kgCODm−3d−1) were applied to the methanogenic reactors. The results highlighted the feasibility of applying the ASTBR to vinasse, indicating a global COD removal higher than 80%. The ASTBR exhibited a stable long-term operation (240days), even for OLR values as high as 30kgCODm−3d−1. The application of similar conditions to the UASB reactor indicated severe performance losses, leading to the accumulation of acids for every increase in the OLR. An energetic potential of 181.5MJ for each cubic meter of vinasse was estimated from both hydrogen and methane. The provision of bicarbonate alkalinity proved to be a key factor in obtaining stable performance, offsetting the limitations of relatively low hydraulic retention times (<24h).

Suggested Citation

  • Fuess, Lucas Tadeu & Kiyuna, Luma Sayuri Mazine & Ferraz, Antônio Djalma Nunes & Persinoti, Gabriela Felix & Squina, Fabio Marcio & Garcia, Marcelo Loureiro & Zaiat, Marcelo, 2017. "Thermophilic two-phase anaerobic digestion using an innovative fixed-bed reactor for enhanced organic matter removal and bioenergy recovery from sugarcane vinasse," Applied Energy, Elsevier, vol. 189(C), pages 480-491.
    • Handle: RePEc:eee:appene:v:189:y:2017:i:c:p:480-491
    DOI: 10.1016/j.apenergy.2016.12.071
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    1. Djalma Nunes Ferraz Júnior, Antônio & Koyama, Mirian H. & de Araújo Júnior, Moacir M. & Zaiat, Marcelo, 2016. "Thermophilic anaerobic digestion of raw sugarcane vinasse," Renewable Energy, Elsevier, vol. 89(C), pages 245-252.
    2. Moraes, Bruna S. & Junqueira, Tassia L. & Pavanello, Lucas G. & Cavalett, Otávio & Mantelatto, Paulo E. & Bonomi, Antonio & Zaiat, Marcelo, 2014. "Anaerobic digestion of vinasse from sugarcane biorefineries in Brazil from energy, environmental, and economic perspectives: Profit or expense?," Applied Energy, Elsevier, vol. 113(C), pages 825-835.
    3. Yang, Xiaoguang & Choi, Han Suk & Park, Chulhwan & Kim, Seung Wook, 2015. "Current states and prospects of organic waste utilization for biorefineries," Renewable and Sustainable Energy Reviews, Elsevier, vol. 49(C), pages 335-349.
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    1. Fuess, L.T. & Cruz, R.B.C.M. & Zaiat, M. & Nascimento, C.A.O., 2021. "Diversifying the portfolio of sugarcane biorefineries: Anaerobic digestion as the core process for enhanced resource recovery," Renewable and Sustainable Energy Reviews, Elsevier, vol. 147(C).
    2. Purwanta, & Bayu, Ardian Indra & Mellyanawaty, Melly & Budiman, Arief & Budhijanto, Wiratni, 2022. "Techno-economic analysis of reactor types and biogas utilization schemes in thermophilic anaerobic digestion of sugarcane vinasse," Renewable Energy, Elsevier, vol. 201(P1), pages 864-875.
    3. Fuess, Lucas Tadeu & dos Santos, Graciete Mary & Delforno, Tiago Palladino & de Souza Moraes, Bruna & da Silva, Ariovaldo José, 2020. "Biochemical butyrate production via dark fermentation as an energetically efficient alternative management approach for vinasse in sugarcane biorefineries," Renewable Energy, Elsevier, vol. 158(C), pages 3-12.
    4. de Castro, Thiago Morais & Arantes, Eudes José & de Mendonça Costa, Mônica Sarolli Silva & Gotardo, Jackeline Tatiane & Passig, Fernando Hermes & de Carvalho, Karina Querne & Gomes, Simone Damasceno, 2021. "Anaerobic co-digestion of industrial waste landfill leachate and glycerin in a continuous anaerobic bioreactor with a fixed-structured bed (ABFSB): Effects of volumetric organic loading rate and alkal," Renewable Energy, Elsevier, vol. 164(C), pages 1436-1446.
    5. Takeda, Paula Yumi & Oliveira, Cristiane Arruda & Dias, Maria Eduarda Simões & Paula, Carolina Tavares & Borges, André do Vale & Damianovic, Márcia Helena Rissato Zamariolli, 2022. "Enhancing the energetic potential of sugarcane biorefinery exchanging vinasse and glycerol in sugarcane off-season in an anaerobic reactor," Renewable Energy, Elsevier, vol. 195(C), pages 1218-1229.
    6. Tabatabaei, Meisam & Aghbashlo, Mortaza & Valijanian, Elena & Kazemi Shariat Panahi, Hamed & Nizami, Abdul-Sattar & Ghanavati, Hossein & Sulaiman, Alawi & Mirmohamadsadeghi, Safoora & Karimi, Keikhosr, 2020. "A comprehensive review on recent biological innovations to improve biogas production, Part 1: Upstream strategies," Renewable Energy, Elsevier, vol. 146(C), pages 1204-1220.
    7. Palacios-Bereche, Milagros Cecilia & Palacios-Bereche, Reynaldo & Nebra, Silvia Azucena, 2020. "Comparison through energy, exergy and economic analyses of two alternatives for the energy exploitation of vinasse," Energy, Elsevier, vol. 197(C).
    8. Vilela, R.S. & Fuess, L.T. & Saia, F.T. & Silveira, C.R.M. & Oliveira, C.A. & Andrade, P.A. & Langenhoff, A. & van der Zaan, B. & Cop, F. & Gregoracci, G.B. & Damianovic, M.H.R.Z., 2021. "Biofuel production from sugarcane molasses in thermophilic anaerobic structured-bed reactors," Renewable and Sustainable Energy Reviews, Elsevier, vol. 144(C).
    9. Nunes Ferraz Junior, Antônio Djalma & Etchebehere, Claudia & Perecin, Danilo & Teixeira, Suani & Woods, Jeremy, 2022. "Advancing anaerobic digestion of sugarcane vinasse: Current development, struggles and future trends on production and end-uses of biogas in Brazil," Renewable and Sustainable Energy Reviews, Elsevier, vol. 157(C).
    10. Marcin Zieliński & Joanna Kazimierowicz & Marcin Dębowski, 2022. "Advantages and Limitations of Anaerobic Wastewater Treatment—Technological Basics, Development Directions, and Technological Innovations," Energies, MDPI, vol. 16(1), pages 1-39, December.
    11. Yang, Hongnan & Deng, Liangwei & Wang, Lan & Zheng, Dan & Liu, Yi & Wang, Shuang & Huang, Fangyu, 2019. "Comparison of three biomass-retaining reactors of the ASBR, the UBF and the USR treating swine wastewater for biogas production," Renewable Energy, Elsevier, vol. 138(C), pages 521-530.
    12. Fuess, Lucas Tadeu & Klein, Bruno Colling & Chagas, Mateus Ferreira & Alves Ferreira Rezende, Mylene Cristina & Garcia, Marcelo Loureiro & Bonomi, Antonio & Zaiat, Marcelo, 2018. "Diversifying the technological strategies for recovering bioenergy from the two-phase anaerobic digestion of sugarcane vinasse: An integrated techno-economic and environmental approach," Renewable Energy, Elsevier, vol. 122(C), pages 674-687.
    13. Negri, Camilla & Ricci, Marina & Zilio, Massimo & D'Imporzano, Giuliana & Qiao, Wei & Dong, Renjie & Adani, Fabrizio, 2020. "Anaerobic digestion of food waste for bio-energy production in China and Southeast Asia: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 133(C).
    14. O'Shea, Richard & Lin, Richen & Wall, David M. & Browne, James D. & Murphy, Jerry D, 2020. "Using biogas to reduce natural gas consumption and greenhouse gas emissions at a large distillery," Applied Energy, Elsevier, vol. 279(C).

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