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Thermophilic two-phase anaerobic digestion using an innovative fixed-bed reactor for enhanced organic matter removal and bioenergy recovery from sugarcane vinasse

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  • Fuess, Lucas Tadeu
  • Kiyuna, Luma Sayuri Mazine
  • Ferraz, Antônio Djalma Nunes
  • Persinoti, Gabriela Felix
  • Squina, Fabio Marcio
  • Garcia, Marcelo Loureiro
  • Zaiat, Marcelo

Abstract

This study considered the application of anaerobic digestion (AD) with phase separation combined with the use of an anaerobic structured-bed reactor (ASTBR) as the methanogenic phase for the treatment of sugarcane vinasse, a high-strength wastewater resulting from ethanol production. Two combined thermophilic acidogenic-methanogenic systems formed by one single acidogenic reactor followed by two methanogenic reactors operated in parallel were compared, namely, a conventional UASB reactor and an upflow ASTBR reactor. Increasing organic loading rate (OLR) conditions (15–30kgCODm−3d−1) were applied to the methanogenic reactors. The results highlighted the feasibility of applying the ASTBR to vinasse, indicating a global COD removal higher than 80%. The ASTBR exhibited a stable long-term operation (240days), even for OLR values as high as 30kgCODm−3d−1. The application of similar conditions to the UASB reactor indicated severe performance losses, leading to the accumulation of acids for every increase in the OLR. An energetic potential of 181.5MJ for each cubic meter of vinasse was estimated from both hydrogen and methane. The provision of bicarbonate alkalinity proved to be a key factor in obtaining stable performance, offsetting the limitations of relatively low hydraulic retention times (<24h).

Suggested Citation

  • Fuess, Lucas Tadeu & Kiyuna, Luma Sayuri Mazine & Ferraz, Antônio Djalma Nunes & Persinoti, Gabriela Felix & Squina, Fabio Marcio & Garcia, Marcelo Loureiro & Zaiat, Marcelo, 2017. "Thermophilic two-phase anaerobic digestion using an innovative fixed-bed reactor for enhanced organic matter removal and bioenergy recovery from sugarcane vinasse," Applied Energy, Elsevier, vol. 189(C), pages 480-491.
    • Handle: RePEc:eee:appene:v:189:y:2017:i:c:p:480-491
    DOI: 10.1016/j.apenergy.2016.12.071
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    1. Yang, Xiaoguang & Choi, Han Suk & Park, Chulhwan & Kim, Seung Wook, 2015. "Current states and prospects of organic waste utilization for biorefineries," Renewable and Sustainable Energy Reviews, Elsevier, vol. 49(C), pages 335-349.
    2. Djalma Nunes Ferraz Júnior, Antônio & Koyama, Mirian H. & de Araújo Júnior, Moacir M. & Zaiat, Marcelo, 2016. "Thermophilic anaerobic digestion of raw sugarcane vinasse," Renewable Energy, Elsevier, vol. 89(C), pages 245-252.
    3. Moraes, Bruna S. & Junqueira, Tassia L. & Pavanello, Lucas G. & Cavalett, Otávio & Mantelatto, Paulo E. & Bonomi, Antonio & Zaiat, Marcelo, 2014. "Anaerobic digestion of vinasse from sugarcane biorefineries in Brazil from energy, environmental, and economic perspectives: Profit or expense?," Applied Energy, Elsevier, vol. 113(C), pages 825-835.
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    4. Nunes Ferraz Junior, Antônio Djalma & Etchebehere, Claudia & Perecin, Danilo & Teixeira, Suani & Woods, Jeremy, 2022. "Advancing anaerobic digestion of sugarcane vinasse: Current development, struggles and future trends on production and end-uses of biogas in Brazil," Renewable and Sustainable Energy Reviews, Elsevier, vol. 157(C).
    5. Fuess, L.T. & Cruz, R.B.C.M. & Zaiat, M. & Nascimento, C.A.O., 2021. "Diversifying the portfolio of sugarcane biorefineries: Anaerobic digestion as the core process for enhanced resource recovery," Renewable and Sustainable Energy Reviews, Elsevier, vol. 147(C).
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    7. Fuess, Lucas Tadeu & dos Santos, Graciete Mary & Delforno, Tiago Palladino & de Souza Moraes, Bruna & da Silva, Ariovaldo José, 2020. "Biochemical butyrate production via dark fermentation as an energetically efficient alternative management approach for vinasse in sugarcane biorefineries," Renewable Energy, Elsevier, vol. 158(C), pages 3-12.
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    9. Takeda, Paula Yumi & Oliveira, Cristiane Arruda & Dias, Maria Eduarda Simões & Paula, Carolina Tavares & Borges, André do Vale & Damianovic, Márcia Helena Rissato Zamariolli, 2022. "Enhancing the energetic potential of sugarcane biorefinery exchanging vinasse and glycerol in sugarcane off-season in an anaerobic reactor," Renewable Energy, Elsevier, vol. 195(C), pages 1218-1229.
    10. Marcin Zieliński & Joanna Kazimierowicz & Marcin Dębowski, 2022. "Advantages and Limitations of Anaerobic Wastewater Treatment—Technological Basics, Development Directions, and Technological Innovations," Energies, MDPI, vol. 16(1), pages 1-39, December.
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    12. Fuess, Lucas Tadeu & Klein, Bruno Colling & Chagas, Mateus Ferreira & Alves Ferreira Rezende, Mylene Cristina & Garcia, Marcelo Loureiro & Bonomi, Antonio & Zaiat, Marcelo, 2018. "Diversifying the technological strategies for recovering bioenergy from the two-phase anaerobic digestion of sugarcane vinasse: An integrated techno-economic and environmental approach," Renewable Energy, Elsevier, vol. 122(C), pages 674-687.
    13. Negri, Camilla & Ricci, Marina & Zilio, Massimo & D'Imporzano, Giuliana & Qiao, Wei & Dong, Renjie & Adani, Fabrizio, 2020. "Anaerobic digestion of food waste for bio-energy production in China and Southeast Asia: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 133(C).
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